Production process of silver halide emulsion

ABSTRACT

A process for producing a photosensitive silver halide emulsion is disclosed, comprising silver halide grains and a dispersion medium, said process comprising steps of adding a water-soluble silver solution, an aqueous alkali halide solution and an aqueous solution of gelatin having a molecular weight of 5,000 to 30,000 or less to a mixing vessel different from a reactor for the production of emulsion to prepare silver halide fine grains, adding the silver halide fine grains to the reactor for the production of emulsion to grow silver halide grains, and ultrafiltering the silver halide grains during the addition of silver halide fine grains, wherein 50% or more of the entire projected area of said emulsion grains is occupied by silver halide tabular grains having an aspect ratio of 10 or more and a thickness of 0.15 μm or less.

FIELD OF THE INVENTION

[0001] The present invention relates to a production process of a silverhalide emulsion, more specifically, the present invention relates to aproduction process of a thinner tabular grain emulsion.

BACKGROUND OF THE INVENTION

[0002] Tabular silver halide grains having a large light-receiving areaare widely used as a photosensitive element. For increasing thelight-receiving efficiency of the tabular silver halide grain, thesmaller grain thickness is more preferred. The preparation of silverhalide grains comprises two main steps of nucleation for forming grainsworking out to nuclei for growth, and grain growth. For the nucleation,a method of directly adding a water-soluble silver solution and anaqueous alkali halide solution to a reactor having a stirring unit ofvarious types is used. However, the grains as nuclei in the course ofgrowth pass through a high supersaturation region in the vicinity of aport for adding silver ion or halide ion and this causes a harmfuleffect that the tabular grains are increased in thickness. To overcomethis problem, JP-A-10-43570 (the term “JP-A” as used herein means an“unexamined published Japanese patent application”) and JP-A-2000-338620disclose a method of adding a water-soluble silver solution, an aqueousalkali halide solution and an aqueous dispersion medium solution to anoutside mixing vessel different from the reactor of undertaking thegrowth, thereby continuously forming silver halide fine grains, addingthe silver halide fine grains to the reactor, and growing the grains asnuclei while dissolving the silver halide fine grains. However, themethods disclosed cannot produce silver halide fine grains having anarrow distribution and are not satisfied for obtaining thinner tabulargrains.

[0003] On the other hand, in the production of silver halide grains of asilver halide emulsion, the total of the amount of water containing adispersion medium necessary for stirring, the amount of water-solublesilver solution, the amount of aqueous alkali halide solution and theamount of additives is designed to be lower than the maximum liquidamount of a reactor. In the case of increasing the production amount andelevating the productivity, the production amount per once operation canbe increased by increasing the concentrations of water-soluble silversalt and aqueous alkali halide solution occupying the majority of theliquid amount. However, the concentrations of water-soluble silversolution and halide ion are appropriately determined to obtain intendedsilver halide grains and if these concentrations are increased, not onlythe grain size, grain shape and grain size distribution are changed butalso the photographic properties such as fog, sensitivity and gradationare adversely affected. In order to eliminate these adverse effects, itis necessary to remove the added aqueous solutions together withunnecessary salts while not changing the concentrations of water-solublesilver solution and aqueous alkali halide solution added. For thispurpose, a method of using dehydrating and desalting apparatuses duringthe growth is disclosed in U.S. Pat. Nos. 4,334,012 and 5,242,597,European Patents 795,455 and 843,206, JP-A-11-231449, JP-A-11-237703,JP-A-11-352618, JP-A-2000-56420, JP-A-2000-56421, JP-A-2000-66320,JP-A-2001-56518, JP-A-2001-59994 and JP-A-2001-100348. However,according to these methods, a water-soluble silver solution and anaqueous alkali halide solution are directly added to a reactor and thicktabular grains are disadvantageously produced.

SUMMARY OF THE INVENTION

[0004] The object of the present invention is to provide a process forproducing a tabular silver halide grain emulsion having high sensitivityand low fog and more reduced in the thickness.

[0005] In the present invention, silver halide fine grains which arecontinuously prepared and supplied can be made to have a monodispersegrain size distribution immediately before the addition and by using thesilver halide fine grains, a tabular grain emulsion more reduced inthickness than in conventional techniques can be prepared.

[0006] The object of the present invention has been attained by thefollowing (1) to (16):

[0007] (1) A process for producing a photosensitive silver halideemulsion comprising silver halide grains and a dispersion medium, theprocess comprising adding a watersoluble silver solution, an aqueousalkali halide solution and an aqueous solution of gelatin having amolecular weight of 5,000 to 30,000 or less to a mixing vessel differentfrom a reactor for the production of emulsion to prepare silver halidefine grains, adding the silver halide fine grains to the reactor for theproduction of emulsion to grow silver halide grains, and ultrafilteringthe silver halide grains during the addition of silver halide finegrains, wherein 50% or more of the entire projected area of the emulsiongrains is occupied by silver halide tabular grains having an aspectratio of 10 or more and a thickness of 0.15 pm or less.

[0008] (2) The process for producing a silver halide emulsion asdescribed in (1), wherein the silver halide grains present in thereactor for the production of emulsion are ultrafiltered under variabletemperature conditions before the addition of the silver halide finegrains.

[0009] (3) The process for producing a silver halide emulsion asdescribed in (1) or (2), wherein the residence time of the water-solublesilver salt, aqueous alkali halide solution and aqueous gelatin solutionin a mixing space of the mixing vessel is from 0.001 to 10 seconds.

[0010] (4) The process for producing a silver halide emulsion asdescribed in any one of (1) to (3), wherein the mixing vessel comprisesa stirring tank and at least two stirring blades in the stirring tank,an aqueous solution of water-soluble silver salt and an aqueous solutionof water-soluble halide are supplied through supply ports provided inthe stirring tank of the mixing vessel, the stirring state in mixing theaqueous solutions supplied is controlled by the stirring blades havingno rotary shaft protruding through a wall of the stirring tank anddisposed with a space at the positions facing each other in the stirringtank, and the silver halide fine grains produced after the completion ofstirring treatment are discharged from the discharge port provided inthe stirring tank.

[0011] (5) The process for producing a silver halide emulsion asdescribed in any one of (1) to (4), wherein the averageequivalent-circle diameter of the silver halide fine grains is 40% ormore of the number average thickness of the silver halide tabular grainsunder growing.

[0012] (6) The process for producing a silver halide emulsion asdescribed in any one of (1) to (5), wherein the coefficient of variationin the equivalent-circle diameter of the silver halide fine grains is30% or less.

[0013] (7) The process for producing a silver halide emulsion asdescribed in any one of (1) to (6), wherein 50% or more of the entireprojected area is occupied by grains having an equivalent-circlediameter of 3.0 μm or more.

[0014] (8) The process for producing a silver halide emulsion asdescribed in any one of (1) to (7), wherein 70% or more of the entireprojected area is occupied by hexagonal tabular grains having anepitaxial projection part at least at one apex.

[0015] (9) The process for producing a silver halide emulsion asdescribed in any one of (1) to (8), wherein the emulsion is producedthrough nucleation, ripening and growth steps and the total silverconcentration in the silver halide emulsion at the start of ripeningstep is from 0.0015 to 0.15 mass%.

[0016] (10) The process for producing a silver halide emulsion asdescribed in any one of (1) to (9), wherein the reactor temperature inthe nucleation step of adding an aqueous silver solution and an aqueoushalide solution is 5° C. or less.

[0017] (11) A process for producing a silver halide emulsion throughnucleation, ripening and growth steps, the silver halide emulsion beinga photosensitive silver halide emulsion comprising silver halide grainsand a dispersion medium, wherein 50% or more of the entire projectedarea of grains is occupied by silver halide tabular grains having anaspect ratio of 10 or more, the total silver concentration in the silverhalide emulsion at the start of ripening step is from 0.0015 to 0.15mass%, and ultrafiltration is used in a part of the emulsion preparationsteps.

[0018] (12) The process for producing a silver halide emulsion throughnucleation, ripening and growth steps as described in (11), wherein thereactor temperature in the nucleation step of adding an aqueous silversolution and an aqueous halide solution is from 5° C. or less.

[0019] (13) The process for producing a silver halide emulsion throughnucleation, ripening and growth steps as described in (11), wherein thesilver halide tabular grains have an equivalent-circle diameter of 3.0μm or more and a thickness of 0.15 μm or less.

[0020] (14) The process for producing a silver halide emulsion asdescribed in any one of (1) to (3), wherein in the mixing vessel, anaqueous solution of water-soluble silver salt and an aqueous solution ofwater-soluble halide are supplied through supply ports provided in aclosed stirring tank of the mixing vessel, the stirring state in mixingthe aqueous solutions supplied is controlled by at least two stirringblades having no rotary shaft protruding through a wall of the stirringtank and disposed with a space at the positions facing each other in thestirring tank, and the silver halide fine grains produced after thecompletion of stirring treatment are discharged from the discharge portprovided in the closed stirring tank sealed in the periphery of therotary shaft.

[0021] (15) The process for producing a silver halide emulsion asdescribed in any one of (1) to (3), wherein in the mixing vessel, atleast one of the water-soluble silver solution and the aqueous alkalihalide solution is turned into a linear jet stream having a high flowrate and those two kinds of solutions are mixed within a short time tocontinuously form silver halide grains.

[0022] (16) The process for producing a silver halide emulsion asdescribed in any one of (1) to (3), wherein the mixing vessel comprisesa first channel for passing the water-soluble silver solution and asecond channel for passing the aqueous alkali halide solution, those twochannels are disposed to partially contact with each other, those twofluids each forms substantially a thin layer, an open interface isformed between those two fluids, those two thin layers each has athickness of 1 to 500 micrometer in the normal direction of theircontact interface, and silver ion and halide ion diffuse and movebetween those two thin layers to cause a reaction of silver ion andhalide ion, thereby continuously producing silver halide grains.

[0023] (17) The process for producing a silver halide emulsion asdescribed in any one of (1) to (5), wherein the percentage by number oftwin crystal grains in the silver halide fine grains is 15% or less.

BRIEF DESCRIPTION OF DRAWINGS

[0024]FIG. 1 is a cross-sectional view schematically showing theapparatus according to the practical embodiment of the presentinvention.

[0025]FIG. 2 is a cross-sectional view schematically showing theproduction process in the mixing vessel according to the practicalembodiment of the present invention.

[0026]FIG. 3 is a perspective view schematically showing the structureof magnetic coupling used in the stirring unit of the mixing vesselaccording to the practical embodiment of the present invention. FIG. 4is a perspective view showing the action of tic coupling shown in FIG.3.

[0027]1 Reactor

[0028]2 Stirring Blade

[0029]3 Dispersion medium

[0030]4 Silver addition pipeline

[0031]5 Halide addition pipeline

[0032]6 Chemicals addition pipeline

[0033]7 Reaction solution sampling pipeline

[0034]8 Reaction solution sampling valve

[0035]9 Liquid supply pipeline

[0036]10 Pump

[0037]11 Supply valve

[0038]12 Supply pressure gauge

[0039]13 Ultrafiltration membrane module

[0040]14 Liquid reflux pipeline

[0041]15 Reflux pressure gauge

[0042]16 Reflux valve

[0043]17 Reflux flow meter

[0044]18 Liquid permeation pipeline

[0045]19 Permeation pressure gauge

[0046]20 Permeation valve

[0047]21 Permeation flow meter

[0048]22 Permeated solution storage vessel

[0049]23 Permeated solution

[0050]24 Backwash pipeline

[0051]25 Backwash pump

[0052]26 Backwash valve

[0053]27 Check valve

[0054]28 Mixing vessel

[0055]30 Mixing vessel

[0056]31, 32, 33 Liquid supply port

[0057]34 Liquid discharge port

[0058]35 Stirring tank

[0059]36 Tank body

[0060]37 Seal plate

[0061]38, 39 Stirring blades

[0062]40, 41 Outer magnets

[0063]42, 43 Motors

[0064]44 Central axis of rotation

[0065]45 Double side bipolar magnet

[0066]46 Bilateral bipolar magnet

[0067] L Line of magnetic force

DETAILED DESCRIPTION OF THE INVENTION

[0068] In the present invention, the silver halide tabular grains meansa gain where one or more twin plane is crystallographically present.This twin plane is present in parallel to the face (main plane) having amaximum area of the grain. In the present invention, the tabular grainis preferably a grain having one or two sheet of this twin plane.

[0069] The diameter and thickness of the grain of the present inventioncan be determined by an electron microphotograph of grains according tothe method described in U.S. Pat. No. 4,434,226. More specifically, thethickness of the grain can be easily determined by depositing a metalfrom the oblique direction of a grain together with a latex forreference, measuring the length of the shadow thereof on an electronmicrophotograph, and calculating the thickness with reference to thelength of the shadow of latex. The silver halide grain of the presentinvention satisfies the condition that in the entire projected area ofgrains observed through an electron microscope, from 50 to 100% have anaverage aspect (a ratio of the diameter of the main plane of a grain tothe thickness of the grain) of 10 or more, preferably from 20 to 200.The thickness of the silver halide grain is preferably from 0.01 to 0.15μm, more preferably 0.1 μm or less. The average aspect ratio can bedetermined by averaging the aspect ratios of all tabular grains but in asimple method, the average aspect ratio can also be determined as aratio of the average diameter to the average thickness of all tabulargrains. The diameter of the main plane is preferably from 1 to 10 μm,more preferably from 3.0 to 10 μm.

[0070] The emulsion of the present invention is preferably monodisperse.The coefficient of variation in the equivalent-circle diameter of theprojected area of all silver halide grains is preferably 25% or less,more preferably 20% or less. The coefficient of variation in theequivalent-circle diameter as used herein means a value obtained bydividing the standard deviation of the distribution of equivalent circlediameters of individual silver halide grains by the averageequivalent-circle diameter.

[0071] The tabular silver halide grain of the present inventionpreferably has a halogen composition of silver iodobromide, silverbromide, silver chlorobromide or silver chloroiodobromide. Also, thegrain of the present invention preferably has a dislocation line insidethe grain.

[0072] The dehydration and desalting techniques by ultrafiltration foruse in the present invention are described in Research Disclosure, Vol.102, Item 10298, and ibid., Vol. 131, Item 13122. These techniques arealso disclosed in U.S. Pat. No. 4,334,012, 5,164,092 and 5,242,597,European Patents 795,455 and 843,206, JP-A-8-278580 and JP-A-11-231449.

[0073] The membrane module obtained by integrating the membrane used asthe ultrafiltration membrane for use in the present invention into acontainer includes a tubular module, a hollow yarn module, a pleatedmodule, a spiral module, a flat membrane module and a plate & framemodule. Among these, a hollow yarn module and a flat membrane module arepreferred.

[0074] For the ultrafiltration membrane for use in the presentinvention, various materials can be used. As for the main material foruseful ultrafiltration membranes, for example, polyacrylonitrile,polysulfone, polyimide, polyethersulfone, cellulose acetate, polyvinylchloride, polyvinyl acetate, polyvinyl alcohol and ceramics such asaluminum oxide are preferably used.

[0075] A fractional molecular weight is an index for the performance ofthe ultrafiltration membrane for use in the present invention. Thefractional molecular weight is a molecular weight of giving a blockingpercentage (a percentage obtained by dividing the difference between theconcentration of supplied solution and the concentration of permeatedsolution by the concentration of supplied solution) of 90% or more. Afractional molecular weight of not passing silver halide grains butpassing unnecessary salts or dispersions is preferred. If the fractionalmolecular weight is small, the flow rate of the solution permeatedthrough the ultrafiltration membrane decreases. Therefore, an optimalfractional molecular weight must be selected. The useful fractionalmolecular weight is from 1,000 to 1,000,000, preferably from 3,000 to100,000.

[0076] The pore size of the ultrafiltration membrane is preferably from0.005 to 10 μm, more preferably from 0.01 to 1 μm.

[0077]FIG. 1 is a conceptual view showing one example of dehydration anddesalting of a silver halide emulsion performed using ultrafiltration ofthe present invention. In FIG. 1, a reaction solution containing silverhalide grains in a reactor 1 is stirred by a stirrer 2 and transferredto an ultrafiltration membrane 12 through a liquid supply pipeline 9, apump 10 and a supply valve 12. The reaction solution containing silverhalide grains passes through the ultrafiltration membrane whilepartially discharging water, salts and the like through a liquidpermeation pipeline 18, a permeation valve 20 and a permeation flowmeter 21. At this time, a check valve 27 is closed. The remainingreaction solution containing silver halide grains is returned to theoriginal reactor 1 through a liquid reflux pipeline 14, a reflux valve16 and a reflux flow meter 17. Before and after the passing of thereaction solution through the ultrafiltration membrane, pressure gauges12, 15 and 19 are provided. In order to return the silver halide grainsremaining on the ultrafiltration membrane, a part of the permeatedsolution may be passed to the ultrafiltration module through a backwashpipeline 24, a backwash pump 25, a backwash valve 26, a check valve 27,a permeation valve 20 and a liquid permeation pipeline 18 after thecompletion of ultrafiltration, so that the silver halide grains adsorbedto the ultrafiltration membrane can be returned to the original reactorthrough the liquid reflux pipeline 14, the reflux valve 16 and thereflux flow meter 17. The permeated solution as an aqueous solution forbackwash may be replaced by water, an aqueous solution prepared bydiluting the permeated solution with water, or an aqueous solution afterthe pBr is adjusted.

[0078] In the ultrafiltration of the present invention, the reflux andpermeation flow rates can be controlled by controlling the reflux valveor permeation valve. The permeation flow rate can be increased byincreasing the flow rate of pump or by throttling the reflux valve toincrease the reflux flow rate and elevating the supply pressure. Forincreasing the permeation amount, a method of connecting two or moreultrafiltration modules in parallel or in series and thereby increasingthe membrane area is preferred.

[0079] In the case of using the ultrafiltration of the presentinvention, the dispersion medium added to the reactor is preferablygelatin. The molecular weight of gelatin directly added to the reactoris not limited but as the gelatin concentration is higher, the viscositybecomes higher and the permeation flow rate in the ultrafiltrationbecomes lower, therefore, the gelatin concentration must be controlled.

[0080] When a low molecular weight gelatin which passes through theultrafiltration membrane is used for the gelatin used in the mixingvessel, the gelatin can be passed through the ultrafiltration membraneand the concentration of gelatin in the reactor can be prevented fromincreasing. The molecular weight of gelatin used in the mixing vesselcan be made lower by means of enzymolysis and thereby the viscosity canbe decreased. The average molecular weight is from 5,000 to 30,000.Furthermore, the effect on the thickness of tabular grain can bevariously changed by the chemical modification of gelatin. In order toobtain thin tabular silver halide grains, an oxidation treatment, asuccination treatment and a trimellitation treatment can be preferablyused.

[0081] It is also preferred to perform the ultrafiltration of thepresent invention at a stage before the growth by fine grains. Theformation of tabular grains includes a step of elevating the reactortemperature to ripen the produced grains as nuclei. By performing thisstep, tabular grains undergoing growth by fine grains can be formed. Inthe present invention, for the purpose of scale-up, the ultrafiltrationis preferably performed in this ripening step to effect dehydration anddesalting. For scaling up the production of emulsion, if theconcentrations of water-soluble silver solution and aqueous alkalihalide solution are merely elevated at the formation of nuclei, thenuclei produced aggregate and the grain size distribution is changed forthe worse. When dehydration and desalting are performed byultrafiltration after the nuclei are produced at optimal concentrationsof water-soluble silver solution and aqueous alkali halide solution, alarge amount of nuclei can be formed without worsening the grain sizedistribution.

[0082] The ultrafiltration of the present invention can be used otherthan the above-described step.

[0083] The average grin size of silver halide fine grains prepared inthe mixing vessel for use in the present invention is described below.

[0084] In order to allow tabular grains to grow while maintaining thesmall thickness, an appropriate low supersaturation degree condition isnecessary, where the preference of growth in the side surface directionis sufficiently high during the growth and ripening does not occurinside the tabular grain or among tabular grains. As the fine particlesize is larger, the equilibrium solubility becomes lower and therefore,a low supersaturation state can be more easily realized, however, if thefine grain size is too large, the time necessary for the growth isprolonged or the fine grain remains due to Ostwald ripening among finegrains and depending on the conditions, ripening is generated inside thetabular grain or among tabular grains. Accordingly, fine grains havingno small size region must be appropriately added and the number averageequivalent-circle diameter of fine grains must be changed as the tabulargrains grow. For this purpose, the number average equivalent-circlediameter of silver halide fine grains for use in the present inventionis preferably 40% or more of the number average thickness of tabulargrains under growing. Under the above-described conditions in thepresent invention, the most appropriate equivalent-circle diameter offine grain changes depending on the halogen composition of fine grain,the percentage in number of twin grains, the pH, the pAg, thetemperature and the like. Particularly, in the case where the percentagein number of twin grains is small, fine grains having twin less remainand larger fine grains can be added. In the case where the percentage innumber of twins is small, the number average equivalent-circle diameterof silver halide fine grains prepared immediately before the addition ofthe present invention is preferably at least 45% or more of the numberaverage thickness of tabular grains under growing. In the presentinvention, the percentage in number of twins is preferably 15% or less,more preferably 10% or less, still more preferably 5% or less.

[0085] The equivalent-circle diameter of the silver halide fine graincan be determined by the direct observation using an electron microscopeand is determined as a diameter of a circle having the same projectedarea. The fine grain is readily increased in the size due to ripening orthe like and therefore, the fine grains to be added are observed afterstopping the change of grain using a ripening inhibitor or a growthinhibitor. Or, the silver halide fine grains to be added are immediatelyplaced on a mesh for the electron microscope observation and afterimmediately removing the water content, observed. By performing theelectron microscope observation at a temperature of −100° C. or less,the observation of silver halide fine grains is facilitated. Theequivalent-circle diameter is determined on 1,000 grains or more andfrom the values obtained, the number average equivalent-circle diameterand the coefficient of variation in the equivalent-circle diameter canbe determined. The percentage in number of twin grains in the silverhalide fine grains can be determined by growing the fine grain emulsionat a temperature of 40° C. or less, preferably 35° C. or less, withoutcausing no formation of new nuclei under high supersaturation conditionuntil a clear grain shape is shown and observing the photograph ofreplica of the grains taken by a transmission electron microscope. Thisis described in detail in JP-A-2-146033.

[0086] The halogen composition of the silver halide fine grain for usein the present invention is selected from silver bromide, silveriodobromide, silver chloride, silver chlorobromide, silver iodide,silver chloroiodide and silver chloroiodobromide. Among these, silveriodobromide having a silver iodide content of 1 to 5 mol % is preferred.

[0087] The silver halide fine grain for use in the present invention isalso preferably used for the preparation of halide fine grains as nucleibefore the growth.

[0088] In the present invention, the residence time of the water-solublesilver solution, aqueous alkali halide solution and aqueous dispersionmedium solution in the mixing tank of the mixing vessel means a valueobtained by dividing the liquid amount of the mixing vessel by the rate(volume per second) in supplying halide fine grains under the conditionsthat the fine grains are being prepared in a stable state. In thepresent invention, the residence time in the mixing vessel is from 0.001to 10 seconds, preferably from 0.001 to 3 seconds, more preferably from0.001 to 0.5 seconds.

[0089] In the mixing vessel for use in the present invention, silverhalide fine grains can be prepared by adding a water-soluble silversalt, an aqueous alkali halide solution and a dispersion mediumsolution. At this time, these three solutions may be added separately orthe dispersion medium solution and the aqueous alkali halide solutionmay be mixed and then added.

[0090] In the present invention, the water-soluble silver solution ispreferably an aqueous silver nitrate solution. The aqueous alkali halidesolution for use in the present invention is usually an aqueous solutionof potassium bromide, sodium bromide, potassium chloride, sodiumchloride, potassium iodide, sodium iodide or a mixture thereof.

[0091] The concentrations of the water-soluble silver solution and theaqueous alkali halide solution added to the mixing vessel for use in thepresent invention are, in the case of using these solutions for grainsas nuclei, preferably 4 mol/liter or less, more preferably 1 mol/literor less, most preferably 0.2 mol/liter or less. In the case of usingthese aqueous solutions for the growth, a high-concentration aqueoussolution is preferred in view of productivity and the concentrations arepreferably from 0.5 to 4 mol/liter, more preferably 1.0 mol/liter ormore. The temperature of the aqueous solutions is preferably from 5 to75° C. In the case where the silver halide grains obtained by theprocess of the present invention are used as nuclei, the concentrationsof the aqueous solutions are preferably 4 mol/liter or less, morepreferably 1 mol/liter or less, most preferably 0.2 mol/liter or less.In the case of using the grains for the growth, a high-concentrationaqueous solution is preferred in view of productivity and theconcentrations are preferably from 0.5 to 4 mol/liter, more preferablyfrom 1.0 to 4 mol/liter. The temperature of the water-soluble silversolution, aqueous alkali halide solution and aqueous dispersion mediumsolution added is preferably from 5 to 75° C.

[0092] The dispersion medium used in the mixing vessel of the presentinvention is gelatin having an average molecular weight of 5,000 to30,000. This gelatin greatly affects the probability of generation oftwins in the silver halide grains produced and therefore, the preferredconcentration of the aqueous gelatin solution varies depending on theuse end of the silver halide fine grains produced. In the case where thesilver halide fine grains are used as nuclei in the preparation oftabular silver halide grains, a parallel double twin nucleus isnecessary and the concentration of the aqueous gelatin solution must beadjusted so that a desired probability of generation of twins can beachieved. The gelatin concentration is preferably selected such thatwhen an aqueous silver salt solution and an aqueous halide salt solutionare mixed, the gelatin amount becomes from 0.03 to 0.4 g, morepreferably from 0.03 to 0.3 g, per g of silver. In the case of using thesilver halide fine grains for the growth, the silver halide grains addedare preferably dissolved without delay. For this purpose, the proportionof twin nuclei is preferably smaller and the concentration of theaqueous gelatin solution is preferably higher. The concentration of theaqueous gelatin solution is preferably adjusted such that gelatin isadded to a concentration of 0.2 to 1 g, more preferably 0.3 g or more,most preferably 0.4 g of more, per g of silver nitrate.

[0093] In the present invention, the following three mixing vessels arepreferred and these are described one by one.

[0094] (1) Mixing Vessel of Stirring Solutions Using Two or More RotaryShafts in Closed Stirring Tank

[0095] As shown in FIG. 2, a water-soluble silver solution, an aqueousalkali halide solution and, if desired, an aqueous dispersion mediumsolution are introduced to a mixing vessel 30 installed outside thereactor through addition systems (supply ports) 31, 32 and 33,respectively (in this case, if desired, the aqueous dispersion mediumsolution may be added after mixing it with the water-soluble silversolution and/or the aqueous alkali halide solution). These solutions arerapidly and vigorously mixed in the mixing vessel and immediatelyintroduced to the reactor through a system (discharge port) 34 to formsilver halide fine grains in the reactor. At this time, the emulsiondischarged from the mixing vessel may be once reserved in a separatevessel and added later to the reactor. After the completion of finegrain formation in the reactor, a water-soluble silver solution, anaqueous alkali halide solution and, if desired, an aqueous dispersionmedium solution are further introduced to the mixing vessel 30 throughaddition systems 31, 32 and 33, respectively (in this case, if desired,the aqueous dispersion medium solution may be added after mixing it withthe water-soluble silver solution and/or the aqueous alkali halidesolution). These solutions are rapidly and vigorously mixed in themixing vessel, and immediately and continuously introduced to thereactor 1 through the addition system 34 and homogenized in the reactor.

[0096] One practical embodiment of the mixing vessel of the presentinvention is described below. If a driving shaft is fixed to stirringblades and the stirring blades are rotated at a high speed by a drivingapparatus outside the mixing vessel as in conventional techniques,sealing of the mixing tank and the driving shaft is very difficult. Inthe present invention, this problem is solved by using no driving shaftbut as described below, rotating the stirring blades using the magneticinduction generated between the stirring blade and an outer magnetconnected with magnetic coupling. In FIG. 2, the stirring tank 35 isconstructed by a stirring tank body 36 with the central axis beingvertically directed and seal plates 37 working as tank walls sealing topand bottom opening ends of the tank body 36. The tank body 36 and theseal plate 37 are formed of a nonmagnetic material having excellentmagnetic permeability. The stirring blades 38 and 39 are disposed with aspace to face each other at the top and bottom ends in the stirring tank35 and driven to rotate in the converse direction from each other. Thestirring blades 38 and 39 each constitutes a magnetic coupling C with anouter magnet 40 or 41 disposed outside the tank wall (seal plate 37)adjacent to the stirring blade 38 or 39. That is, stirring blades 38 and39 are connected to outer magnets 40 and 41, respectively, by a magneticforce and operated to rotate in the converse direction from each otherby rotation-driving outer magnets 40 and 41 using independent motors 42and 43, respectively.

[0097] Furthermore, in FIG. 2, the mixing vessel comprises a stirringtank 35 having solution supply ports 31, 32 and 33 for supplying awater-soluble silver solution, an aqueous alkali halide solution and, ifdesired, an aqueous dispersion medium solution to be stirred and adischarge port 34 for discharging the silver halide fine grain emulsionafter the completion of stirring treatment, and a pair of stirringblades 38 and 39 as stirring means which are rotation-driven in thestirring tank 35 and thereby control the stirring state of solutions inthe stirring tank 35. As for the shape of the mixing vessel 28, acylindrical form is often used but rectangular, hexagonal and variousother forms may be used. The paired stirring blades are disposed with aspace to face each other at the top and bottom ends in the stirring tank35 and driven to rotate in the converse direction from each other. InFIG. 2, this paired stirring blades are vertically disposed to face eachother but may be horizontally disposed to face each other or may bediagonally disposed. In FIG. 2, a pair of two stirring blades aredisposed at the positions facing each other but two or more pairs of aneven number of four or more conversely rotating stirring blades may beused or an odd number (including one) of stirring blades not forming apair may also be used. Also, by the combined use of an even number ofconversely rotating stirring blades making a pair and an odd number(including one) of stirring blades, more efficient stirring can bepracticed.

[0098] In the mixing vessel of the present invention, when stirringblades facing each other in the mixing vessel are driven, the stirringblades must be rotated at a high speed for realizing a higher mixingefficiency. The rotation number is 1,000 rpm or more, preferably 3,000or more, more preferably 5,000 rpm or more.

[0099]FIG. 3 shows the structure of the magnetic coupling C at thebottom end of the stirring tank 35. In this magnetic coupling Caccording to one practical embodiment, as shown in the Figure, a doubleside bipolar magnet 45 disposed such that an N pole face and an S poleface run in parallel to the central axis 44 of rotation and aresuperposed to interpose the central axis 44 of rotation, is used foreach of the stirring blades 38 and 39 constituting the magnetic couplingC. For the outer magnet 41, a bilateral bipolar magnet (U-shaped magnet)46 is used, where an N pole face and an S pole face stand abreast at thesymmetrical positions with respect to the central axis 44 of rotation onthe plane orthogonal to the central axis 44 of rotation. In thismagnetic coupling C, in contrast with the above case, even if a doubleside bipolar magnet 45 is used as the outer magnet 41 and a bilateralbipolar magnet 36 as stirring blades 38 and 39, the same operationeffect can be obtained.

[0100] In the above-described magnetic coupling C, the line L ofmagnetic force connecting the outer magnet 41 with the stirring blades38 and 39 is as shown in FIG. 4(a) and, for example, as compared withthe magnetic flux formed in the case of constituting the magneticcoupling using bilateral bipolar magnets by themselves, the magneticflux diameter connecting magnets each other can be doubled. At the sametime, on rotating the outer magnet 41, the magnetic flux deflects asshown in FIG. 4 (b) and the magnetic coupling can be invested with fluxviscosity which prevents the cutting of magnetic flux. Therefore, theconnection strength as coupling is greatly improved and high-speedrotation of stirring blades 38 and 39 becomes possible by the use of ahigh rotary motor for the motors 42 and 43.

[0101] The stirring in the mixing vessel of the present invention may beperformed by rotating the paired stirring blades in the same directionor in the converse direction but is preferably performed by the rotationin the converse direction. As for the rotation number, the stirringblades may be driven by the same rotation number or by the differentrotation numbers.

[0102] For the mixing vessel of the present invention, a mixing vesselhaving a rotation shaft protruding through the stirring tank of themixing vessel and sealed in the periphery of this rotation shaft is alsopreferably used. Also in this case, a pair of stirring blades may berotated in the same or converse direction but are preferably rotated inthe converse direction. As for the rotation number, the stirring bladesmay be driven by the same rotation number or by the different rotationnumbers.

[0103] In the present invention, an aqueous protective colloid solutionis added to the mixing vessel and for this addition, the followingmethods are used.

[0104] a. An aqueous dispersion medium solution is added alone to amixing vessel. The concentration of the aqueous dispersion mediumsolution is 0.5% or more, preferably from 1% to 20%. The flow ratethereof is at least from 20% to 300%, preferably .from 50% to 200%, ofthe sum of flow rates of a water soluble silver solution and an aqueousalkali halide solution.

[0105] b. An aqueous dispersion medium solution is incorporated into anaqueous alkali halide solution. The concentration of dispersion mediumis 0.4% or more, preferably from 1% to 20%.

[0106] c. A dispersion medium is incorporated into a water-solublesilver solution. The concentration of dispersion medium is 0.4% or more,preferably from 1% to 20%. In the case of using gelatin as thedispersion medium, gelatin silver is formed from silver ion and gelatinand silver colloid is produced by photolysis and pyrolysis. Therefore, awater-soluble silver solution and a gelatin solution are preferablyadded immediately before use.

[0107] These methods a, b and c may be used individually or incombination, or three methods may be used at the same time.

[0108] (2) Mixing Vessel of Stirring Solutions turned into Linear JetStream

[0109] In the mixing vessel of the present invention, silver halide finegrains can be prepared by adding and mixing a water-soluble silversolution, an aqueous alkali halide solution and an aqueous dispersionmedium solution which are turned into linear jet streams. The aqueousdispersion solution may be added to either one of the water-solublesilver solution and the aqueous alkali halide solution or those threesolutions may be mixed separately.

[0110] The flow rate of the solution added as the jet stream to themixing vessel of the present invention is preferably 100 m/sec or more,more preferably 250 m/sec or more, and most preferably 500 m/sec ormore.

[0111] In the mixing vessel of the present invention, the diameter ofthe capillary for mixing the solutions is preferably 20 times or less,more preferably 10 times or less, and most preferably 7 times or less,the diameter of the port for adding the linear jet stream. The length ofthe capillary for mixing the solutions is preferably 10 times or more,more preferably 50 times or more, and most preferably 100 times or more,the diameter thereof. The capillary may have a recess on the inside.When the solution added flows through the capillary, the recess convertsthe flow into finer turbulence to cause more homogeneous mixing. In thecase of performing the mixing by a jet stream having a high flow rate,the apparatus is preferably equipped with a cooler, because thetemperature of the mixed solution elevates.

[0112] In the mixing vessel of the present invention, the mixing of thewater-soluble silver solution and the aqueous alkali halide solution ispreferably not accompanied by mechanical stirring. When accompanied bythe mechanical stirring, the mixing can be hardly performed withoutcausing circulation. Furthermore, in the case where the mixing time isas short as 0.1 second or less, thorough mixing can be hardly attainedby the mechanical stirring.

[0113] In the mixing vessel of the present invention, the water-solublesilver solution and the aqueous alkali halide solution both may beturned into a linear jet stream and then mixed, or while turning one ofthese solutions into a linear jet stream, another may be mixed utilizingthe negative pressure of the jet stream.

[0114] As the mixing method satisfying the requirements of the presentinvention, a high-pressure homogenizer (DeBEE 2000) manufactured by BEEINTERNATIONAL Co. may be applied. Using the dual field process of thishomogenizer, one of the water-soluble silver solution and the aqueousalkali halide solution can be turned into a high speed jet stream andthen mixed with another solution. When a high pressure is applied to theaqueous solution turned into a jet stream, a high kinetic energy isimparted to the solution and thereby, two solutions can be mixed withinan extremely short time. According to this method, circulation ofallowing the solution added to again return to the vicinity of theaddition port does not occur and furthermore, the mechanical stirring isnot necessary because the added solution has a sufficiently high kineticenergy.

[0115] (3) Mixing Vessel utilizing Laminar Flow

[0116] In the mixing vessel of the present invention, a laminar flow isutilized. The water-soluble silver solution and the aqueous alkalihalide solution each is finely divided into lamellas to allow these twosolutions to contact at a wider area, whereby ion can be uniformlydiffused within a short time and more rapid and more uniform mixing canbe realized. The transfer of ion by diffusion is given as a product of adiffusion coefficient and a concentration gradient by the followingformula according to the Fick's law of showing the relationship with thechange of concentration in aging:

t˜dl²/D

[0117] wherein D is a diffusion constant, dl is the thickness of lamellaand t is a mixing time.

[0118] According to the formula above, the mixing time t is proportionalto the square of lamella thickness dl. Therefore, the mixing time can bevery effectively shortened by reducing the thickness of lamella.

[0119] In the present invention, the expected effect can be realized byusing Microreactor manufactured by IMM (Institute fur MikrotechnikMianz). The details on Microreactor are described in W. Ehrfeld, V.Hessel and H. Loewe, Microreactor, 1st ed., Wiley-VCH (2000). That is,the principle thereof is in the multilamination and subsequent diffusionmixing.

[0120] The fluids of water-soluble silver solution and aqueous alkalihalide solution pass through slits running into each other and having athickness on the order of tens of microns and thereby are divided into alarge number of lamella fluids. At the outlets of slits, these solutionscome into contact in a wide area in the direction normal to theirflowing direction and immediately, silver ion and halide ion startdiffusing. The mixing by diffusion completes within a short time and bythe ionic reaction simultaneously occurred, silver halide fine grainsare formed.

[0121] In the mixing vessel of the present invention, the thickness ofthe lamella is, in the direction normal to its flowing direction, from 1to 500 μm, preferably from 1 to 100 μm, more preferably from 1 to 50 μm.In the present invention, the mixing time using the laminar flow is lessthan 0.5 seconds, preferably less than 100 milli-seconds, morepreferably less than 50 milli-seconds.

[0122] A micromixer which is the mixing vessel of the present inventionis an apparatus having a channel with an equivalent diameter of 1 mm orless. The term “equivalent diameter” as used in the present invention isalso called an equivalent (diameter) size and is a term used in thefield of mechanical engineering. Imagine a circular tube equivalent to apipeline (in the present invention, the channel) having an arbitrarycross-sectional shape. Then, the diameter of the equivalent tube iscalled an equivalent diameter. The equivalent diameter is defined asd_(eq)=4A/p, wherein A is the cross-sectional area of pipeline and p isthe length of wetted perimeter of the pipeline (perimeter length). Whenthis is applied to the circular tube, this equivalent diameter agreeswith the diameter of the circular tube. The equivalent diameter is usedfor presuming the fluidity or thermal conductance properties of thepipeline based on the data of equivalent circular tube and represents aspatial scale (representative length) of a phenomenon. The equivalentdiameter is d_(eq)=4a²/4a=a for an equilateral square tube having a sidea, d_(eq)=a/3^(1/2) for an equilateral triangle tube having a side a,and d_(eq)=2h for a flow between parallel plates having a path height h(see, Nippon Kikai Gakkai (compiler), Kikai Kogaku Jiten (Dictionary ofMechanical Engineering), Maruzen (1997)).

[0123] The channel in the mixing vessel of the present invention isformed on a solid substrate by a fine working technique. Examples of thematerial used include metal, silicon, Teflon, glass, ceramic andplastic. In the case where resistance against heat, pressure and solventis required, the material is preferably metal, silicon, Teflon, glass orceramic, more preferably metal. Examples of the metal include nickel,aluminum, silver, gold, platinum, tantalum, stainless steel, hastelloy(Ni-Fe alloy) and titanium. Among these, preferred are stainless steel,hastelloy and titanium because of their high corrosion resistance. Inthe case of conventional batch system reaction apparatuses, an apparatuswhere the metal (e.g., stainless steel) surface is lined with glass isused in treating an acidic substance. Also in the Microreactor, themetal surface may be coated with glass. On the metal, not only glass butalso a different metal or other material may be coated according to thepurpose. Also, a metal or glass may be coated on a material other thanmetal, for example, ceramic.

[0124] Representative examples of the fine working technique for forminga channel of the mixing vessel of the present invention include LIGAtechnique using X-ray lithography, high aspect ratio photolithographyusing EPON SU-8, microdischarge working (μ-EDM), high aspect ratioworking of silicon by Deep RIE, hot emboss working, stereolithography,laser working, ion beam working and mechanical microcutting work using amicro-tool made of a hard material such as diamond. These techniques maybe used individually or in combination. Among these fine workingtechniques, preferred are LIGA technique using X-ray lithography, highaspect ratio photolithography using EPON SU-8, microdischarge working(μ-EDM) and mechanical micro-cutting work.

[0125] In assembling the micromixer which is the mixing vessel of thepresent invention, a junction technique is often used. The junctiontechnique in general is roughly classified into solid phase junction andliquid phase junction. Representative examples of the junction methodcommonly used include, as solid phase junction, pressure junction anddiffusion junction, and as liquid phase junction, welding, eutecticjunction, soldering and adhesion. The assembling is preferably performedby a high-precision junction method which is not accompanied bydeterioration of the material due to high-temperature heating ordestruction of fine structures such as channel due to large deformationand can maintain the dimensional precision. Examples of the techniquetherefor include silicon direct junction, anodic junction, surfaceactivation junction, direct junction using hydrogen bond, junction usingan aqueous HF solution, Au-Si eutectic junction and void-free adhesion.

[0126] The equivalent diameter of the channel used for the mixing vesselof the present invention is 1 mm or less, preferably from 10 to 500 μm,more preferably from 20 to 300 μm. The length of channel is notparticularly limited but is preferably from 1 to 1,000 mm, morepreferably from 10 to 500 mm.

[0127] The channel for use in the present invention is not limited toone channel but if desired, many channels may be provided in parallel(numbering-up) to increase the amount processed. In the presentinvention, the reaction is performed in the course of passing throughthe channel, namely, in the flow.

[0128] The channel of the micromixer which is the mixing vessel of thepresent invention may be subjected to a surface treatment, if desired.Particularly, in the case of operating an aqueous solution, there mayarise a problem of adhesion of the sample to glass or silicon andtherefore, the surface treatment is important. The fluid in themicro-size channel is preferably controlled without integrating movableparts requiring a complicated production process. For example, whenhydrophilic and hydrophobic regions are provided in the channel by thesurface treatment, the fluid can be operated utilizing the difference inthe surface tension acting at the boundary between those regions.

[0129] For introducing and mixing a reagent or sample into themicro-size channel in the micromixer which is the mixing vessel of thepresent invention, a fluid control function is necessary. Particularly,the behavior of fluid in the micro region has different properties fromthose in the macro scale and therefore, a control system suitable forthe micro scale must be considered. The fluid control system includes,in the classification by morphology, continuous flowing system andliquid droplet (liquid plug) system and in the classification by drivingforce, electrical driving system and pressure driving system. Thesesystems are described in detail below.

[0130] In handling a fluid, a continuous flowing system is most widelyused. In the control of fluid by the continuous flowing system, it iscommon to entirely fill the inside of channel of the microreactor with afluid and drive the fluid as a whole by a pressure source preparedoutside, such as syringe pump. In this case, one advantage is that acontrol system can be realized by a relatively simple set-up, however,there are problems that an operation involving a plurality of steps orexchange of sample is difficult, the latitude in the system constructionis narrow, and the dead volume is large because the driving medium isthe solution itself. The liquid droplet (liquid plug) system is adifferent system from the continuous flowing system. In this system,liquid droplets partitioned by air are moved inside the reactor or inthe channel reaching the reactor and individual liquid droplets aredriven by the air pressure. At this time, a vent structure of allowingan air between the liquid droplet and the channel wall or between liquiddroplets to escape outside according to the necessity or a valvestructure for keeping the pressure in the branched channel independentfrom other portions must be provided in the inside of the reactorsystem. Furthermore, since the liquid droplets are operated bycontrolling the pressure difference, a pressure control systemcomprising a pressure source and a changeover valve must be constructedin the outside. As such, the liquid droplet system is slightlycomplicated in the apparatus construction or reactor structure, however,a multi-stage operation of individually operating a plurality of liquiddroplets and sequentially performing several reactions can be performedand therefore, the latitude in the system construction is broadened.

[0131] As for the driving system for performing the control of fluid,commonly and widely employed are an electrical driving method where ahigh voltage is applied to both ends of the channel to generate anelectroosmosis flow and the fluid is moved by the flow, and a pressuredriving method where a pressure source is prepared in the outside andthe fluid is moved by applying a pressure. The difference between thesetwo methods is as follows. For example, the fluid is known to behave togive a flat distribution for the flow rate profile in the cross sectionof channel in the case of electrical driving system and to give ahyperbolic distribution with the flow rate being high in channel centerpart and low in the wall surface part in the case of pressure drivingsystem. For the purpose of moving the fluid while keeping the shape ofsample plug or the like, the electrical driving system is suitable. Inperforming the electrical driving system, the inside of channel must befilled with a fluid and therefore, a continuous flowing system must beemployed. However, the fluid can be operated by the electrical controland therefore, a relatively complicated treatment of, for example,continuously changing the mixing ratio of two kinds of solutions andforming a concentration gradient with the passage of time is realized.In the case of the pressure driving system, the control can be attainedirrespective of electrical properties of the fluid and secondary effectsof affecting the substrate, such as heat generation or electrolysis, donot occur. Therefore, the application range of this system is broad.However, a pressure source must be prepared in the outside and theresponse properties in the operation change according to the size ofdead volume in the pressure system, therefore, automatization ofcomplicated treatments is necessary.

[0132] The method for the control of fluid is appropriately selectedaccording to the purpose but preferred is a pressure driving methodusing a continuous flowing system.

[0133] The temperature of the micromixer which is the mixing vessel ofthe present invention may be controlled by placing the apparatus as awhole in a container under temperature control. Or, by providing aheater structure such as metal resistance wire or polysilicon in theapparatus, a thermal cycle of using the heater structure for heating andperforming the cooling by spontaneous cooling may be performed. Thesensing of the temperature is performed as follows. In use of a metalresistance wire, the same resistance wire as the heater is additionallyprovided and the temperature is sensed based on the change in theresistance value. In use of polysilicon, the sensing is performed usinga thermocouple. The heating and cooling may also be performed from theoutside by contacting a Peltier device with the reactor. The method usedis selected according to the use end or the material of the reactorbody.

[0134] Among the above-described three kinds of mixing vessels,preferred are (1) a mixing vessel of stirring solutions using two ormore rotary shafts in a closed stirring tank and (2) a mixing vessel ofstirring solutions turned into a linear jet steam.

[0135] In the emulsion according to the production process of thepresent invention, 50% or more of the entire projected area ispreferably occupied by tabular grains having an epitaxial junction atleast at one apex part of six apex parts of a hexagon. More preferably,70% or more of the entire projected area is preferably occupied bytabular grains having an epitaxial junction at least at one apex part ofsix apex parts of a hexagon. The apex part as used herein means, in afan portion centered in one apex on viewing a tabular grain from thevertical direction with respect to the main plane and defined by twosides constituting that apex, the area within a radius corresponding to⅓ of the length of the shorter side out of those two sides. In the casewhere the main plane of the tabular grain has a rounded triangular orhexagonal shape, the apex and side of the main plane are the apex andside of an imaginary triangle or hexagon formed by extending respectivesides. Unlike the above-described epitaxial emulsion, an epitaxialjunction is usually formed on sides other than in the main plane or apexpart of a tabular grain.

[0136] The epitaxial emulsion preferred in the present invention can bejudged as follows. On an electron microphotograph by a replica oftabular grains, 100 or more grains are selected and classified intothree groups, a grain having an epitaxial junction at one or more apexpart, a group having an epitaxial junction only on side or main plane,and a grain having no epitaxial junction. An emulsion where 50% or moreof the entire projected area is occupied by grains having an epitaxialjunction at one or more apex comes under the epitaxial emulsionpreferred in the present invention. An emulsion where 90% or more of theentire projected area is occupied by the abovedescribed epitaxial grainsis more preferred.

[0137] The epitaxial part is silver chloride, silver chlorobromide orsilver iodochlorobromide. The silver chloride content of the epitaxialpart is preferably 1 mol % or more higher than that of the host tabulargrain (a grain as a substrate before the junction of an epitaxial part).The silver chloride content is more preferably 10 mol % or more higherthan that of the host tabular grain. However, the silver chloridecontent of the epitaxial part is 50 mol % or less. The silver bromidecontent of the epitaxial part is preferably 30 mol % or more, morepreferably 50 mol % or more, and the silver iodide content of theepitaxial part is preferably from 1 to 20 mol %. The silver amount ofthe epitaxial part is preferably from 1 to 10 mol %, more preferablyfrom 2 to 7 mol %, based on the silver amount of the host tabular grain.

[0138] In the emulsion produced by the present invention, 70% or more ofthe entire projected area is preferably occupied by tabular grainshaving at least one dislocation line in the epitaxial part. Preferably,80% or more of the entire projected area is occupied by tabular grainshaving at least one dislocation line in the epitaxial part. In theemulsion of the present invention, 70% or more of the entire projectedarea is occupied by tabular grains having network dislocation lines inthe epitaxial part. Most preferably, 80% or more of the entire projectedarea is occupied by tabular grains having network dislocation lines inthe epitaxial part. The network dislocation lines as used herein meansthat a plurality of dislocation lines which cannot be counted areintercrossed. In a tabular grain having an epitaxial junction at two ormore apex parts, it is not always necessary that a dislocation line ispresent in the epitaxial parts. Insofar as one dislocation line,preferably network dislocation lines, is contained in the epitaxial partjoined at least at one apex part, the emulsion is the epitaxial emulsionpreferred in the present invention. Preferably, 70% or more of theepitaxial part present at the apex part contains network dislocationlines.

[0139] In the present invention, 70% or more of the entire projectedarea preferably has no dislocation line other than in the epitaxialjunction part. The dislocation line provides a preferential depositionsite for the epitaxial deposition and inhibits the formation of anepitaxial tabular grain of the present invention. Preferably, 70% ormore of the entire projected area has 0 dislocation line. Here, theepitaxial-deposited site is excluded. Most preferably, 90% or more ofthe entire projected area has 0 dislocation line. The dislocation lineof a tabular grain can be observed by a direct method using atransmission electron microscope at a low temperature described, forexample, in J.F. Hamilton, Phot. Sci. Eng., Vol. 11, page 57 (1967) andT. Shiozawa, J. Soc. Phot. Sci. Japan, Vol. 35, page 213 (1972). Morespecifically, silver halide grains taken out from an emulsion whiletaking care not to impose a pressure high enough to cause generation ofa dislocation line on grains are placed on a mesh for the observation byan electron microscope and the sample cooled to prevent the damage(e.g., print out) by an electron beam is observed according to atransmission process. At this time, as the thickness of the grain islarger, the electron beam is more difficult to transmit. Therefore, ahighpressure type (200 kV or more for a grain having a thickness of 0.25μm) electron microscope is used for more clearly observing the grains.From a photograph of grains obtained by such a method, the site andnumber of dislocation lines when viewed from the vertical direction withrespect to the main plane can be determined on each grain.

[0140] In the emulsion of the present invention, 70% or more, preferably80% or more, of the entire projected area is occupied by tabular grainshaving an epitaxial junction protruded toward the side face direction ofan epitaxial junction host tabular grain which has a terrace-likeepitaxial junction on the main plane at the apex part of a host tabulargrain. A tabular grain having an epitaxial junction protruded toward theside face direction of a host tabular grain from the apex on the mainplane and a tabular grain having a terrace-like epitaxial junction onthe main plane at the apex part of a host tabular grain aredistinguished as follows. From a replica process electronmicrophotograph of tabular grains, 100 or more grains are selected and agrain where the area of the portions not overlapping the apex part andprotruded toward the side face direction occupies 60% or more of theentire projected area of epitaxial parts per one grain is defined as atabular grain having an epitaxial junction protruded toward the sideface direction of a host tabular grain. Unless this shape is kept bycontrol after the epitaxial deposition, the epitaxial depositions arere-oriented and thereby, the dislocation line disappears.

[0141] The epitaxial tabular emulsion satisfying the above-describedconditions, which is preferred in the present invention, can be loweredin the pBr of the emulsion. The pBr can be lowered to 3.5 or less andthereby, the storability can be remarkably improved.

[0142] The preparation process of the epitaxial emulsion preferred inthe present invention is specifically described below. The preparationof host tabular grain and the preparation of epitaxial part aredescribed in detail.

[0143] The host tabular grain necessary for the preparation of theepitaxial emulsion of the present invention is described below. The hosttabular grain of the present invention is preferably a multi-structuregrain where the silver iodide distribution has a double or greaterstructure. The term “silver iodide distribution has a structure” as usedherein means that the difference in the silver iodide content amongrespective structures is 0.5 mol % or more, preferably 1 mol % or more.In the present invention, the term “outermost layer” of a host tabulargrain means a layer phase present in the most outside of a multiplestructure regarding the silver iodide distribution. The structureregarding the silver iodide distribution can be fundamentally determinedby the calculation using the formulation values in the preparationprocess of grain. At the interface between respective structures, thesilver iodide content may abruptly change or gradually change. Forconfirming this, the above-described EPMA method is effective, thoughthe measurement precision in the analysis must be taken account of. Bythis means, the silver iodide distribution in grain when a tabular grainis viewed from the direction vertical to the main plane can be analyzed.Also, by using a sample after hardening the sample and cutting it intoan ultrathin specimen using a microtome, the silver iodide distributionin grain on the cross section of a tabular grain can be analyzed.

[0144] In the present invention, the outermost layer of a host tabulargrain preferably has a silver iodide content of 10 mol % or more. Theoutermost layer preferably occupies 20% or less, more preferably from 5to 20%, of the entire silver amount and the silver iodide contentthereof occupies from 15 to 30 mol %. Here, the ratio of the outermostlayer means a ratio of the silver amount used for the preparation of theoutermost layer to the silver amount used for obtaining a final grain inthe preparation of a host tabular grain. The ratio of the silver iodidecontent means a molar ratio in percentage of the silver iodide amountused for the preparation of the outermost layer to the silver amountused for the preparation of the outermost layer. The distributionthereof may be or may not be uniform. In the case where the silveriodide content distribution is not uniform, the silver iodide content isan average value in the outermost layer. More preferably, the outermostlayer occupies from 10 to 15% of the entire silver amount and the silveriodide content occupies from 15 to 25 mol %.

[0145] Examples of silver halide solvent which can be used in thepresent invention include (a) organic thioethers described in U.S. Pat.Nos. 3,271,157, 3,531,286 and 3,574,628, JP-A-54-1019 andJP-A-54-158917, (b) thiourea derivatives described in JP-A-53-82408,JP-A-55-77737 and JP-A-55-2982, (c) silver halide solvents having athiocarbonyl group interposed between an oxygen or a sulfur atom and anitrogen atom described in JP-A-53-144319, (d) imidazoles described inJP-A-54-100717, (e) sulfites, (f) ammonia and (g) thiocyanates.

[0146] Preferred solvents are thiocyanates, ammonia andtetramethylthiourea. The amount of the solvent used varies depending onthe kind of the solvent but, for example, in the case of thiocyanate,the amount is preferably from 1×10⁻⁴ to 1×10⁻² mol per mol of silverhalide.

[0147] The method for changing the plane index of a side face of thetabular grain emulsion is described in EP-A515,894. A polyalkylene oxidecompounds described, for example, in U.S. Pat. No. 5,252,453 may also beused. Use of plane index modifiers described, for example, in U.S. Pat.Nos. 4,680,254, 4,680,255, 4,680,256 and 4,684,607 is an effectivemethod. The photographic spectral sensitizing dyes commonly used canalso be used as the plane index modifier same as above.

[0148] In the present invention, the host tabular grain preferably hasno dislocation line. By using in combination the nucleation, ripeningand growth steps which are described in detail above, the dislocationline can be eliminated.

[0149] The epitaxial junction necessary for the preparation of theepitaxial emulsion preferred in the present invention is described indetail below. The epitaxial deposition may be immediately performedafter the formation of host tabular grains or may be performed afternormal desalting subsequent to the formation of host tabular grains.

[0150] The host tabular grain emulsion before the epitaxial depositionpreferably contains gelatin having a molecular weight distributionmeasured according to PAGI method such that a high molecular weightcomponent having a molecular weight of about 2,000,000 or more is in therange from 5 to 30% and a low molecular weight component having amolecular weight of about 100,000 or less is in the range of 55% orless, more preferably gelatin having a molecular weight distributionmeasured according to PAGI method such that a high molecular weightcomponent having a molecular weight of about 2,000,000 or more is in therange from 5 to 15% and a low molecular weight component having amolecular weight of about 100,000 or less is in the range of 50% orless. At the time of performing the epitaxial junction, the highmolecular weight gelatin is added in an amount of 10 mass% (weight%) ormore, preferably 30 mass% or more, more preferably 50 mass% or more,based on the entire gelatin amount. The addition of this gelatin beforethe coating is also effective but the effect is small.

[0151] The gelatin for use in the present invention may be subjected tovarious modification treatments described below. Examples of themodified gelatin include phthalated gelatin with an amino group beingmodified, succinated gelatin, trimellited gelatin, pyromellited gelatin,esterified gelatin with a carboxyl group being modified, amidatedgelatin, formulated gelatin with an imidazole group being modified,oxidation-treated gelatin reduced in the methionine group, andreduction-treated gelatin increased in the methionine group.

[0152] Other than these, hydrophilic colloid can also be used.

[0153] Examples of the hydrophilic colloid which can be used includeproteins such as gelatin derivatives, graft polymers of gelatin to otherpolymer, albumin and casein; sugar derivatives such as cellulosederivatives (e.g., hydroxyethylcellulose, carboxymethylcellulose,cellulose sulfates), sodium alginate and starch derivatives; and varioussynthetic hydrophilic polymer substances including homo- or copolymerssuch as polyvinyl alcohol, polyvinyl alcohol partial acetal,poly-N-vinylpyrrolidone, polyacrylic acid, polymethacrylic acid,polyacrylamide, polyvinylimidazole and polyvinylpyrazole. As for thegelatin, not only lime-treated gelatin but also acidtreated gelatin andenzyme-treated gelatin described in Bull. Soc. Sci. Photo. Japan, No.16, page 30 (1966) may be used. Also, hydrolysate and enzymolysate ofgelatin may be used.

[0154] For the preparation of epitaxial emulsion, the pH, the pAg, andthe species, concentration and viscosity of gelatin are selected.Particularly, the pH is important and the pH is preferably from 4 to5.5, more preferably from 4.5 to 5. By setting the pH to this range, theepitaxial deposition can be uniformly performed among grains and theeffect of the present invention can be remarkably brought out.

[0155] A sensitizing dye is preferably used as the epitaxial junctionsite indicator. The position for the epitaxial deposition can becontrolled by selecting the amount and kind of dye used. The dye ispreferably added in an amount of 50 to 90% of the saturation coverage.The dye used here includes a cyanine dye, a merocyanine dye, a complexcyanine dye, a complex merocyanine dye, a holopolar cyanine dye, ahemicyanine dye, a styryl dye and a hemioxonol dye. Among these dyes,particularly useful are the dyes belonging to cyanine dye. To thesedyes, any nucleus usually used for cyanine dyes as a basic heterocyclicnucleus can be applied. Examples of the nucleus include a pyrrolinenucleus, an oxazoline nucleus, a thiazoline nucleus, a pyrrole nucleus,an oxazole nucleus, a thiazole nucleus, a selenazole nucleus, animidazole nucleus, a tetrazole nucleus, a pyridine nucleus, a nucleusresulting from fusion of an alicyclic hydrocarbon ring to theabove-described nucleus, and a nucleus resulting from fusion of anaromatic hydrocarbon ring to the above-described nucleus, such asindolenine nucleus, benzindolenine nucleus, indole nucleus, benzoxazolenucleus, naphthoxazole nucleus, benzothiazole nucleus, naphthothiazolenucleus, benzoselenazole nucleus, benzimidazole nucleus and quinolinenucleus. On the carbon atom of these nuclei, a substituent may bepresent. The above-described sensitizing dyes may also be used for thepurpose of spectral sensitization.

[0156] These sensitizing dyes may be used either individually or incombination of two or more thereof. The combination of sensitizing dyesis often used for the purpose of supersensitization. Representativeexamples thereof are described in U.S. Pat. Nos. 2,688,545, 2,977,229,3,397,060, 3,522,052, 3,527,641, 3,617,293, 3,628,964, 3,666,480,3,672,898, 3,679,428, 3,703,377, 3,769,301, 3,814,609, 3,837,862 and4,026,707, British Patents 1,344,281 and 1,507,803, JP-B-43-4936 (theterm “JP-B” as used herein means an “examined Japanese patentpublication”), JP-B-53-12375, JP-A-52-110618 and JP-A-52-109925.

[0157] Together with the sensitizing dye, a dye which itself has nospectral sensitization effect or a substance which absorbs substantiallyno visible light, but which exhibits supersensitization may be addedsimultaneously or separately.

[0158] When the silver iodide content in the extreme surface layer ofthe outermost layer of a host tabular grain is set higher than that ofthe outermost layer at the adsorption of a sensitizing dye, this ispreferred for the preparation of epitaxial emulsion. In advance of theaddition of a sensitizing dye, iodide ion is added. The above-describedAgI fine grain emulsion is preferably added to increase the silveriodide content on the surface of the host tabular grain. This enablesuniform distribution of the silver iodide content among grains anduniform adsorption of a sensitizing dye, whereby the epitaxial emulsionof the present invention can be prepared. The amount of the iodide ionor silver iodide added is preferably from 1×10⁻⁴ to 1×10⁻² mol, morepreferably from 1×10⁻³ to 5×10⁻³ mol, per mol of the silver amount ofthe host tabular grain.

[0159] The epitaxial part may be formed by a method of simultaneouslyadding a solution containing halide ion and a solution containing AgNO₃,a method of separately adding these solutions, or a method ofappropriately combining this addition with the addition of AgCl finegrain, AgBr fine grain or AgI fine grain having a grains size smallerthan the host tabular grain or with the addition of mixed crystal grainsthereof. The addition time in adding an AgNO₃ solution is preferably 30seconds to 10 minutes, more preferably from 1 to 5 minutes. For theformation of an epitaxial emulsion, the concentration of the silvernitrate solution added is preferably 1.5 mol/liter or less, morepreferably 0.5 mol/liter or less. At this time, the stirring in thesystem must be efficiently performed and the viscosity in the system ispreferably lower.

[0160] The silver amount in the epitaxial part is preferably from 1 to10 mol %, more preferably from 2 to 7 mol %, based on the silver amountof the host tabular grain. If the silver amount in the epitaxial part istoo small, an epitaxial emulsion cannot be prepared, whereas if it istoo large, the epitaxial emulsion becomes unstable.

[0161] At the formation of the epitaxial part, the pBr is preferably 3.5or more, more preferably 4.0 or more. The temperature is preferably 35to 45° C. At this formation of epitaxial part, a hexacyano metal complexis preferably doped.

[0162] Among hexacyano metal complexes, those containing iron,ruthenium, osmium, cobalt, rhodium, iridium or chromium are preferred.The amount of the metal complex added is preferably from 10⁻⁹ to 10⁻²,more preferably from 10⁻⁸ to 10⁻⁴, per mol of silver halide. The metalcomplex can be added after dissolving it in water or an organic solvent.The organic solvent preferably has miscibility with water. Examples ofthe organic solvent include alcohols, ethers, glycols, ketones, estersand amides.

[0163] The metal complex is particularly preferably a hexacyano metalcomplex represented by the following formula (I). By the use of anemulsion using a hexacyano metal complex, an effect of giving alight-sensitive material having high sensitivity and even when thelight-sensitive material is stored for a long period time, preventingthe generation of fog can be obtained.

[M(CN)₆]^(n−)  (I)

[0164] (wherein M is iron, ruthenium, osmium, cobalt, rhodium, iridiumor chromium, and n is 3 or 4).

[0165] Specific examples of the hexacyano metal complex are set forthbelow.

[0166] (I-1) [Fe(CN) ₆]⁴⁻

[0167] (I-2) [Fe(CN) ₆]³⁻

[0168] (I-3) [Ru(CN) ₆]⁴⁻

[0169] (I-4) [Os(CN) ₆]⁴⁻

[0170] (I-5) [Co(CN) ₆]³⁻

[0171] (I-6) [Rh (CN) ₆]³⁻

[0172] (I-7) [Ir(CN) ₆]³⁻

[0173] (I-8) [Cr(CN) ₆]⁴⁻

[0174] The counter cation of the hexacyano metal complex is preferablymiscible with water and has adaptability for the operation ofprecipitating the silver halide emulsion. Examples of the counter cationinclude an alkali metal ion (e.g., sodium ion, potassium ion, rubidiumion, cesium ion, lithium ion), ammonium ion and alkylammonium ion.

[0175] The preparation of the host silver halide tabular grain of thepresent invention comprises three steps of nucleation, ripening andgrowth. In the nucleation step, silver halide grains working out tonuclei are prepared by adding a water-soluble silver solution and anaqueous halide solution to an aqueous solution containing a protectivecolloid such as gelatin, a halide and the like, which is in a amountsufficiently large for stirring the reaction solution. At this time, thewater-soluble silver solution and the aqueous halide solution arepreferably added simultaneously.

[0176] The water-soluble silver solution for use in the presentinvention is preferably an aqueous silver nitrate solution. As theaqueous halide solution used in the present invention, an aqueoussolution of potassium bromide, sodium bromide, potassium chloride,sodium chloride, potassium iodide, sodium iodide and a mixture thereofis used.

[0177] In the present invention, the silver concentration (concentrationof all silvers contained in the emulsion) of the reaction solution afterthe addition of a water-soluble silver solution in the nucleation stepbefore the initiation of ripening step is from 0.0015 to 0.015 mass %,more preferably from 0.005 to 0.013 mass %. The concentration of thewater-soluble silver solution added at the nucleation is preferably from0.001 to 10 mass %, more preferably from 0.01 to 1 mass %. At theaddition of the water-soluble silver solution and the aqueous halidesolution, the temperature of the reactor is preferably from −0 to 30°C., more preferably from 0 to 5° C. By diluting the water-soluble silversalt in the nucleation step or performing the nucleation at a lowtemperature, fine nuclei can be formed and this is effective for thereduction in the thickness of silver halide tabular grain. A combinationuse of these two methods is more effective. These methods are effectiveparticularly for preparing tabular grains having a large size and asmall grain thickness. The composition of the aqueous halide solution ispreferably iodobromide having an iodide content of 0 to 10 mol %, morepreferably from 0 to 5 mol %, still more preferably from 0 to 3 mol %.

[0178] The protective colloid for use in the nucleation step ispreferably gelatin having a small methionine content described in U.S.Pat. Nos. 4,713,320 and 4,942,120, more preferably a low molecularweight gelatin. It is also preferred to perform the nucleation at a highpBr as described in U.S. Pat. No. 4,914,014. Specifically, the pBr ispreferably from 2 to 7, more preferably from 2 to 5. The pBr as usedherein means a logarithm of a reciprocal of the bromide ionconcentration. The nucleation is preferably performed within a shortperiod of time described in JP-A-2-222940, more preferably within 1minute.

[0179] In the ripening step of the tabular grain emulsion of the presentinvention, the ripening may be performed in the presence of alow-concentration base described in U.S. Pat. No. 5,254,453 or at a pHdescribed in U.S. Pat. No. 5,013,641. A polyalkylene oxide compounddescribed in U.S. Pat. Nos. 5,147,771, 5,147,772, 5,147,773, 5,171,659,5,210,013 and 5,252,453 may be added in the ripening step or in thelater growth step. In the present invention, the ripening step ispreferably performed at a temperature of 50 to 80° C. Immediately afterthe nucleation or until the completion of ripening, additional gelatinis preferably added. The gelatin is preferably a modified gelatin where95% or more of the amino group is succinated or trimellited.

[0180] In the present invention, the silver halide tabular grainpreferably contains in the inside thereof a coordination metal complexor metal ion containing a metal belonging to the elements of Groups IIIto XIV of the periodic table. The metal of the coordination metalcomplex or metal ion may be selected from the elements of Groups III toXIV in the periodic table having Group numbers of I to XVIII from theleft. The metal is preferably selected from the metals belonging to theelements of Groups IV, V and VI of the periodic table, more preferablyfrom vanadium, chromium, manganese, iron, cobalt, nickel, niobium,molybdenum, ruthenium, rhodium, palladium, tantalum, tungsten, rhenium,osmium, iridium, platinum and lead. The metal is particularly preferablyan iridium complex. The metal may be used as a metal ion in the form ofa metal salt such as ammonium salt, acetate, nitrate, sulfate, phosphateand hydroxide, however, by using the meal as a mononuclear coordinationmetal salt such as six-coordinated complex salt or four-coordinatedcomplex salt, or as a polynuclear or multinuclear metal complex salt,the performance owing to the ligand or complex salt structure can alsobe brought out. Preferred examples of the ligand include anionic ligandssuch as fluoride ion, chloride ion, bromide ion, iodide ion, oxide ion,sulfide ion, selenide ion, telluride ion, cyanide ion, thiocyanide ion,selenocyanide ion, tellurocyanide ion, cyanate ion, nitride ion andazide ion, neutral ligands such as water, carbonyl, nitrosyl,thionitrosyl and ammonia, and organic ligands containing one or morecarbon-carbon, carbon-hydrogen or carbon-nitrogen-hydrogen bond, such as4,4′-bipyridine, pyrazine and thiazole disclosed in U.S. Pat. No.5,360,712.

[0181] Specific examples of the metal ion include those described inComprehensive Coordination Chemistry, Pergamon Press (1987).

[0182] Among these metal ions, preferred are hexacyano metal complexessuch as hexacyanoiron complex and hexacyanoruthenium complex.

[0183] For doping the coordination metal complex or metal ion of thepresent invention into a silver halide grain, the coordination metalcomplex or metal ion is preferably added directly to the reactionsolution during the formation of silver halide grains or added to thereaction solution during the grain formation after adding it to asolution containing halide ion for forming silver halide grains or othersolution. Furthermore, various addition methods may be used incombination.

[0184] The coordination metal complex or metal ion capable of satisfyingthe requirements in the present invention may be incorporated into asilver halide grain in the same concentration per mol of silver asconventionally used for the doping of transition metals. Concentrationsover a very wide range are known and the coordination metal complex ormetal ion may be used in a concentration from a low concentration of10⁻¹⁰ mol per mol of silver disclosed in JP-A-51-107129 to a highconcentration of 10⁻³ mol per mol of silver disclosed in U.S. Pat. Nos.3,687,676 and 3,690,891. The effective concentration greatly variesdepending on the content of halide in the grain, the coordinationcomplex or metal ion selected, the oxidation state thereof, the kind ofligand, if present, and the desired photographic effects.

[0185] In the present invention, an iridium complex is also preferablyused in combination as the metal complex which can be incorporated intoa silver halide grain. The iridium complex includes trivalent iridiumcomplex and tetravalent iridium complex. Examples thereof includehexachloroiridium(III) complex salt, hexachloroiridium(IV) complex salt,hexabromoiridium(III) complex salt, hexabromoiridium(IV) complex salt,hexaiodoiridium(III) complex salt, hexaiodoiridium(IV) complex salt,aquapentachloroiridium(III) complex salt, aquapentachloroiridium(IV)complex salt, aquapentabromoiridium(III) complex salt,aquapentabromoiridium(IV) complex salt, aquapentaiodoiridium(III)complex salt, aquapentaiodoiridium(IV) complex salt,diaquatetrachloroiridium(III) complex salt, diaquatetrachloroiridium(IV)complex salt, diaquatetrabromoiridium(III) complex salt,diaquatetrabromoiridium(IV) complex salt, diaquatetraiodoiridium(III)complex salt, diaquatetraiodoiridium(IV) complex salt,triaquatrichloroiridium(III) complex salt, triaquatrichloroiridium(IV)complex salt, triaquatribromoiridium(III) complex salt,triaquatribromoiridium(IV) complex salt, triaquatriiodoiridium(III)complex salt, triaquatriiodoiridium(IV) complex salt,hexamineiridium(III) complex salt and hexamineiridium(IV) complex salt,however, the present invention is by no means limited thereto.

[0186] The amount of the iridium complex added is preferably from 10⁻⁸to 10⁻³ mol, more preferably from 10⁻⁵ to 10⁻⁴ mol, per mol of silverhalide.

[0187] After the epitaxial deposition, the above-described sensitizingdye and/or an antifoggant and/or a stabilizer which are described laterare preferably added to the silver halide emulsion.

[0188] In the present invention, after the epitaxial deposition, the pBris preferably lowered. The pBr at 40° C. is preferably lowered to 3.5 orless. The pBr of the emulsion at 40° C. is more preferably 3.0 or less,still more preferably 2.5 or less. The pBr is lowered fundamentally byadding bromide ion such as KBr and NaBr.

[0189] After the epitaxial deposition, water washing is usuallyperformed.

[0190] The temperature at the water washing can be selected according tothe purpose but is preferably selected in the range from 5 to 50° C. ThepH at the water washing can also be selected according to the purposebut is preferably selected from 2 to 10, more preferably from 3 to 8.The pAg at the water washing can also be selected according to thepurpose but is preferably selected from 5 to 10. The water washingmethod may be selected from the noodle water washing, the dialysis usinga semipermeable membrane, the centrifugal separation, the coagulationprecipitation and the ion exchanging. In the case of coagulationprecipitation, the method can be selected from a method of using asulfate, a method of using an organic solvent, a method of using awater-soluble polymer and a method of using a gelatin derivative.

[0191] The emulsion of the present invention is preferably chemicallysensitized (preferably after the epitaxial precipitation). One of thechemical sensitization methods which can be preferably used in thepresent invention is the sole use of chalcogenide sensitization or noblemetal sensitization, or a combination of these sensitization methods.The chemical sensitization may be performed using active gelatin asdescribed in T.H. James, The Theory of the Photographic Process, 4thed., pp. 67-76, Macmillan (1977), or may be performed using sulfur,selenium, tellurium, gold, platinum, palladium, iridium or a combinationof two or more of these sensitizing dyes at a pAg of 5 to 10, a pH of 5to 8 and a temperature of 30 to 80° C. as described in ResearchDisclosure, Vol. 120, 12008 (April 1974), Research Disclosure, Vol. 34,13452 (June 1975), U.S. Pat. Nos. 2,642,361, 3,297,446, 3,772,031,3,857,711, 3,901,714, 4,266,018 and 3,904,415, and British Patent1,315,755.

[0192] In the noble metal sensitization, a salt of noble metal such asgold, platinum, palladium and iridium may be used. Among these, goldsensitization, palladium sensitization and a combination use thereof arepreferred. In the gold sensitization, known compounds such aschloroauric acid, potassium chloroaurate, potassium aurithiocyanate,gold sulfide and gold selenide may be used. The palladium compound meansa divalent or tetravalent palladium salt. Preferred palladium compoundsare represented by the formula: R₂PdX₆ or R₂PdX₄, wherein R represents ahydrogen atom, an alkali metal atom or an ammonium group and Xrepresents a halogen atom selected from chlorine, bromine and iodineatoms. Specifically, K₂PdCl₄, (NH₄)₂PdCl₆, Na₂PdCl₄, (NH₄)₂PdCl₄,Li₂PdCl₄, Na₂PdCl₆ and K₂PdBr₄ are preferred. The gold compound andpalladium compound are preferably used in combination with a thiocyanatesalt or a selenocyanate salt.

[0193] Examples of the sulfur sensitizer which can be used include hypo,thiourea-base compounds, rhodanine-base compounds and sulfur-containingcompounds described in U.S. Pat. Nos. 3,857,711, 4,266,018 and4,054,457. The chemical sensitization can also be performed in thepresence of a so-called chemical sensitization aid. Useful examples ofthe chemical sensitization aid include compounds known to inhibit fog inthe course of chemical sensitization and increase sensitivity, such asazaindene, azapyridazine and azapyrimidine. Examples of the chemicalsensitization aid modifier are described in U.S. Pat. Nos. 2,131,038,3,411,914 and 3,554,757, JP-A-58-126526 and Duffin, Chemistry ofPhotographic Emulsion, supra, pp. 138-143.

[0194] For the emulsion of the present invention, gold sensitization ispreferably used in combination. The amount of the gold sensitizer ispreferably from 1×10⁻⁴ to 1×10⁻⁷ mol. more preferably from 1×10⁻⁵ to5×10⁻⁷ mol, per mol of silver halide. The amount of the palladiumcompound is preferably from 1×10⁻³ to 5×10⁻⁷ mol per mol of silverhalide. The amount of thiocyanate compound or selenocyanate compound ispreferably from 5×10⁻² to 1×10⁻⁶ mol per mol of silver halide.

[0195] The amount of the sulfur sensitizer which is preferably used forthe silver halide grain of the present invention is preferably from1×10⁻⁴ to 1×10⁻⁷ mol, more preferably from 1×10⁻⁵ to 5×10⁻⁷ mol, per molof silver halide.

[0196] The sensitization preferred for the emulsion of the presentinvention includes selenium sensitization. In the seleniumsensitization, known labile selenium compounds may be used andspecifically, selenium compounds such as colloidal metal selenium,selenoureas (e.g., N,N-dimethylselenourea, N,N-diethylselenourea),selenoketones and selenoamides may be used. In some cases, the seleniumsensitization is preferably used in combination with sulfursensitization, noble metal sensitization, or both thereof.

[0197] In the tellurium sensitization, a labile tellurium compound isused and the labile tellurium compounds described in JP-A-4-224595,JP-A-4-271341, JP-A-4-333043, JP-A-5-303157, JP-A-6-27573,JP-A-6-175258, JP-A-6-180478, JP-A-6-208184, JP-A-6-208186,JP-A-6-317867, JP-A-7-140579, JP-A-7-301879 and JP-A-7-301880 may beused.

[0198] Specific examples thereof include phosphine tellurides (e.g.,normal-butyl-diisopropylphosphine telluride, triisobutylphosphinetelluride, tri-normalbutoxyphosphine telluride, triisopropylphosphinetelluride), diacyl (di)tellurides (e.g., bis(diphenylcarbamoyl)ditelluride, bis(N-phenyl-N-methylcarbamoyl) ditelluride,bis(N-phenyl-N-methylcarbamoyl) telluride,bis(N-phenyl-Nbenzylcarbamoyl) telluride, bis(ethoxycarbonyl)telluride), telluroureas (e.g., N,N′-dimethylethylenetellurourea),telluroamides and telluroesters. Among these, preferred are phosphinetellurides and diacyl (di)tellurides.

[0199] The photographic emulsion of the present invention may containvarious compounds for the purpose of preventing fog during theproduction process, storage or photographic processing of alight-sensitive material or stabilizing the photographic performance.That is, a large number of compounds known as an antifoggant or astabilizer may be added, such as thiazoles (e.g., benzothiazolium salt),nitroimidazoles, nitrobenzimidazoles, chlorobenzimidazoles,bromobenzimidazoles, mercaptothiazoles, mercaptobenzothiazoles,mercaptobenzimidazoles, mercaptothiadiazoles, aminotriazoles,benzotriazoles, nirobenzotriazoles, mercaptotetrazoles (particularly1-phenyl-5-mercaptotetrazole), mercaptopyrimidines, mercaptotriazines(for example, thioketo compounds such as oxazolinethione) and azaindenes(for example, triazaindenes, tetraazaindenes (particularly 4-hydroxysubstituted (1,3,3a,7)tetraazaindenes) and pentaazaindenes). Forexample, those described in U.S. Pat. Nos. 3,954,474 and 3,982,947 andJP-B52-28660 may be used. One preferred compound is the compounddescribed in JP-A-63-212932. The antifoggant or stabilizer can be addedat various stages, for example, before, during or after the grainformation, during the washing with water, during the dispersion afterthe water washing, during the epitaxial formation, before, during orafter the chemical sensitization, or before the coating, in accordancewith the purpose. The antifoggant or stabilizer may be used not only forexerting the effect of preventing fog or stabilizing the emulsion byadding it during the preparation of emulsion but also for variouspurposes of controlling the crystal wall of grain, decreasing the grainsize, lowering the grain solubility, controlling the chemicalsensitization or controlling the dye arrangement.

[0200] In the present invention, a salt of metal ion is preferablyallowed to be present during the preparation of emulsion according tothe purpose, for example, during the grain formation, epitaxialformation, desalting or chemical sensitization or before the coating. Inthe case of doping into a grain, the metal ion salt is preferably addedduring the grain formation, and in the case of use for the modificationof grain surface or as a chemical sensitizer, the metal ion salt ispreferably added after the grain formation but before the completion ofchemical sensitization. The metal ion salt may be doped throughout thegrain or may be doped only to the core or shell part of the grain.Examples of the metal which can be used include Mg, Ca, Sr, Ba, Al, Sc,Y, La, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, Ru, Rh, Pd, Re, Os, Ir, Pt, Au,Cd, Hg, Ti, In, Sn, Pb and Bi. These metals can be added as long as theyare in the form of a salt soluble at the grain formation, such asammonium salt, acetate, nitrate, sulfate, phosphate, hydroxide,six-coordinated complex salt or four-coordinated complex salt. Examplesthereof include CdBr₂, CdCl₂, Cd(NO₃)₂, Pb(NO₃)₂, Pb(CH₃COO)₂,K₃[Fe(CN)₆] , (NH₄)₄[Fe(CN)₆], K₃IrCl₆, (NH₄)₃RhCl₆ and K₄Ru(CN)₆. Theligand of the coordination compound can be selected from halo, aquo,cyano, cyanate, thiocyanate, nitrosyl, thionitrosyl, oxo and carbonyl.Only one of these metal compounds may be used but two or more thereofmay be used in combination.

[0201] The metal compound is preferably added after dissolving it inwater or an appropriate solvent such as methanol and acetone. Forstabilizing the solution, a method of adding an aqueous solution ofhydrogen halide (e.g., HCl, HBr) or an alkali halide (e.g., KCl, NaCl,KBr, NaBr) may be employed. If desired, an acid, an alkali or the likemay be added. The metal compound may be added to the reactor before thegrain formation or may be added during the grain formation. Furthermore,the metal compound may be added to a water-soluble silver salt (e.g.,AgNO₃) or an aqueous solution of alkali halide (e.g., NaCl, KBr, KI) andthen continuously added during the formation of silver halide grains. Inaddition, a solution may be prepared separately from the water-solublesilver salt or alkali halide and continuously added at an appropriatetime during the grain formation. A combination use of various additionmethods is also preferred.

[0202] The silver halide photographic emulsion of the present inventionis preferably subjected to reduction sensitization during grainformation, after grain formation but before chemical sensitization, orduring or after chemical sensitization.

[0203] For performing the reduction sensitization, a method of adding areduction sensitizer to the silver halide emulsion, a method calledsilver ripening where the emulsion is grown or ripened in a low pAgatmosphere at a pAg of 1 to 7, or a method called high pH ripening wherethe emulsion is grown or ripened in a high pH atmosphere at a pH of 8 to11 may be selected. Also, two or more of these methods may be used incombination.

[0204] The method of adding a reduction sensitizer is preferred becausethe reduction sensitization level can be delicately controlled.

[0205] Known examples of the reduction sensitizer include stannouschloride, ascorbic acid and its derivatives, amine and polyamines,hydrazine derivatives, formamidinesulfinic acid, silane compounds andborane compounds. In the present invention, the reduction sensitizationmay be performed using a reduction sensitizer selected from these knownreduction sensitizers, and two or more compounds may also be used incombination. Preferred compounds as the reduction sensitizer arestannous chloride, thiourea dioxide, dimethylamineboran, and ascorbicacid and its derivatives. The amount of the reduction sensitizer addeddepends on the conditions in the production of emulsion and therefore,must be selected but is suitably from 10⁻⁷ to 10⁻³ mol per mol of silverhalide.

[0206] The reduction sensitizer is dissolved, for example, in water oran organic solvent such as alcohols, glycols, ketones, esters andamides, and then added during the grain growth. The reduction sensitizermay be previously added to the reactor but is preferably added at anappropriate time during the grain growth. Also, the reduction sensitizermay be previously added to an aqueous solution of water-soluble silverslat or water-soluble alkali halide and the silver halide grains may beprecipitated using this aqueous solution. It is also preferred to add asolution of reduction sensitizer in parts as the grain grows orcontinuously add the solution over a long period of time.

[0207] During the preparation of the emulsion of the present invention,an oxidizing agent for silver is preferably used. The term “oxidizingagent for silver” as used herein means a compound having a function ofacting on metal silver to convert it into silver ion. In particular, acompound capable of converting very small silver grains by-producedduring the formation and chemical sensitization of silver halide grainsinto silver ion is useful. The silver ion produced here may form asilver salt difficultly soluble in water, such as silver halide, silversulfide and silver selenide, or may form a silver salt easily soluble inwater, such as silver nitrate. The oxidizing agent for silver may be aninorganic material or an organic material. Examples of the inorganicoxidizing agent include ozone, hydrogen peroxide and adducts thereof(e.g., NaBO₂.H₂O₂.3H₂O, 2NaCO₃.3H₂O₂, Na₄P₂O₇.2H₂O₂, 2Na₂SO₄.H₂O₂.2H₂O),peroxy acid salts (e.g., K₂S₂O₈, K₂C₂O₆, K₂P₂O₈), peroxy complexcompounds (e.g., K₂[Ti(O₂)C₂O₄].3H₂O, 4K₂SO₄.Ti(O₂)OH.SO₄.2H₂O, Na₃[VO(O₂) (C₂H₄) ₂].6H₂O) oxygen acid salts such as permanganate (e.g. ,KMnO₄) and chromate (e.g. , K₂Cr₂O₇), halogen elements such as iodineand bromine, perhalogenates (e.g., potassium periodate), salts of metalhaving a high valency (e.g., potassium hexacyanoferrate), andthiosulfonates.

[0208] Examples of the organic oxidizing agent include quinones such asp-quinone, organic peroxides such as peracetic acid and perbenzoic acid,and compounds which release active halogen (for example,N-bromosuccinimide, Chloramine T, Chloramine B).

[0209] Among these oxidizing agents, preferred in the present inventionare inorganic oxidizing agents such as ozone, hydrogen peroxide and anadduct thereof, halogen element and thiosulfonate, and organic oxidizingagents such as quinones. In a preferred embodiment, the abovedescribedreduction sensitization is used in combination with the oxidizing agentfor silver. A method of using the oxidizing agent and then performingthe reduction sensitization, a method reversed thereto, and a method ofallowing both to be present at the same time may be selected. The methodmay be applied in the grain formation step or in the chemicalsensitization step.

[0210] The light-sensitive material produced by using the silver halideemulsion obtained in the present invention may be sufficient if at leastone blue-sensitive silver halide emulsion layer, at least onegreen-sensitive silver halide emulsion layer and at least onered-sensitive silver halide emulsion layer are provided on a support andat least one of the blue-sensitive layer, the green-sensitive layer andthe red-sensitive layer is constructed by two or more layers differentin the sensitivity from each other. The number and order of the silverhalide emulsion layers and the light-insensitive layer are notparticularly limited. A typical example is a silver halide photographiclight-sensitive material having on a support at least one colorsensitive layer comprising a plurality of silver halide emulsion layerssubstantially the same in the color sensitivity but different in thelight sensitivity, where the light-sensitive layer is a unitlight-sensitive layer having color sensitivity to any one of blue light,green light and red light. In a multilayer silver halide colorphotographic light-sensitive material, unit light-sensitive layers aregenerally arranged in the order of a red-sensitive layer, agreen-sensitive layer and a blue-sensitive layer from the support side.However, depending upon the purpose, this arrangement order may bereversed or a layer having different light sensitivity may be interposedbetween the layers having the same color sensitivity.

[0211] Also, a light-insensitive layer such as an interlayer may beprovided between the above-described silver halide light-sensitivelayers or as an uppermost or lowermost layer.

[0212] This light-insensitive layer may contain a coupler and a DIRcompound described in JP-A-61-43748, JP-A-59-113438, JP-A-59-113440,JP-A-61-20037 and JP-A-61-20038, and may contain a color mixinginhibitor commonly used.

[0213] The plurality of silver halide emulsion layers constituting eachunit light-sensitive layer preferably employ a two-layer structureconsisting of high-speed emulsion layer and low-speed emulsion layer asdescribed in German Patent 1,121,470 and British Patent 923,045.Usually, these emulsion layers are preferably arranged such that thelight sensitivity sequentially becomes lower toward the support. Alight-insensitive layer may also be provided between respective halideemulsion layers. It is also possible to provide a low-speed emulsionlayer farther from the support and provide a high-speed emulsion layercloser to the support as described in JP-A-57-112751, JP-A62-200350,JP-A-62-206541 and JP-A-62-206543.

[0214] Specific examples of the layer arrangement include, from theremotest side from the support, an order of low-speed blue-sensitivelayer (BL)/high-speed blue-sensitive layer (BH)/high-speedgreen-sensitive layer (GH)/low-speed green-sensitive layer(GL)/high-speed red-sensitive layer (RH)/low-speed red-sensitive layer(RL), an order of BH/BL/GL/GH/RH/RL and an order of BH/BL/GH/GL/RL/RH.

[0215] Furthermore, as described in JP-B-55-34932, a layer arrangementof blue-sensitive layer/GH/RH/GL/RL in this order from the remotest sidefrom the support may also be employed. In addition, as described inJP-A-56-25738 and JP-A-62-63936, a layer arrangement of blue-sensitivelayer/GL/RL/GH/RH in this order from the remotest side from the supportmay also be employed.

[0216] Other examples include an arrangement consisting of three layersdifferent in the light sensitivity described in JP-B-49-15495, where asilver halide emulsion layer having highest light sensitivity isprovided as an upper layer, a silver halide emulsion layer having lightsensitivity lower than that of the upper layer is provided as anintermediate layer and a silver halide emulsion layer having lightsensitivity lower than that of the intermediate layer is provided as alower layer so as to sequentially decrease the light sensitivity towardthe support. Even in this layer structure consisting of three layersdifferent in the light sensitivity, the layers having the same colorsensitivity may be provided in the order of medium-speed emulsionlayer/high-speed emulsion layer/low-speed emulsion layer from the remoteside from the support as described in JP-A-59-202A64.

[0217] In addition, the layers may also be provided in the order ofhigh-speed emulsion layer/low-speed emulsion layer/medium-speed emulsionlayer or low-speed emulsion layer/medium-speed emulsion layer/high-speedemulsion layer.

[0218] The layer arrangement may be changed as described above also inthe case of structures consisting of four or more layers.

[0219] As described above, various layer structures and arrangements maybe selected according to the purpose of respective light-sensitivematerials.

[0220] In the light-sensitive material of the present invention, variousadditives described above are used but various additives other thanthose may also be used according to the purpose.

[0221] These additives are more specifically described in ResearchDisclosure, Item 17643 (December, 1978), ibid., Item 18716 (November,1979) and ibid., Item 308119 (December, 1989). The pertinent portionsare shown together in the table below. Kind of Additives RD17643 RD18716RD308119 1. Chemical p. 23 p. 648, right p. 996 sensitizer col. 2.Sensitivity p. 648, right increasing agent col. 3. Spectral pp. 23-24 p.648, right p. 996, right sensitizer, col. to p. 649, to p. 998,supersensitizer right col. right 4. Brightening agent p. 24 p. 647,right p. 998, right col. 5. Antifoggant, pp. 24-25 p. 649, right p. 998,right stabilizer col. to p. 1000, right 6. Light absorbent, pp. 25-26 p.649, right p. 1003, left filter dye, UV col. to p. 650, to rightabsorbent left col. 7. Stain inhibitor p. 25, p. 650, left to p. 1002,right right right cols. col. 8. Dye Image p. 25 p. 1002, rightStabilizer 9. Hardening agent p. 26 p. 651, left p. 1004, right col. top. 1005, left 10. Binder p. 26 p. 651, left p. 1003, right to p. 1005,left to p. 1004, right 11. Plasticizer, p. 27 p. 650, right p. 1006,left lubricant col. to right 12. Coating aid, pp. 26-27 p. 650, right p.1005, left surfactant col. to p. 1006, left 13. Antistatic agent p. 27p. 650, right p. 1006, right col. to p. 1007, left 14. Matting agent p.1008, left to p. 1009, left

[0222] Furthermore, in order to prevent the deterioration of thephotographic performance due to formaldehyde gas, a compound capable ofreacting with and thereby fixing the formaldehyde described in U.S. Pat.Nos. 4,411,987 and 4,435,503 is preferably added to the light-sensitivematerial.

[0223] In the present invention, various color couplers can be used.Specific examples thereof are described in the patents cited in supraResearch Disclosure, No. 17643, VIIC to G, and ibid., No. 307105, VII-Cto G.

[0224] Preferred examples of the yellow coupler include those describedin U.S. Pat. Nos. 3,933,501, 4,022,620, 4,326,024, 4,401,752 and4,248,961, JP-B-58-10739, British Patents 1,425,020 and 1,476,760, andU.S. Pat. Nos. 3,973,968, 4,314,023 and 4,511,649, and EP-A-249473.

[0225] As the magenta coupler, 5-pyrazolone-base compounds andpyrazoloazole-base compounds are preferred. In particular, preferred arethose described in U.S. Pat. Nos. 4,310,619 and 4,351,897, EuropeanPatent 73,636, U.S. Pat. Nos. 3,061,432 and 3,725,067, ResearchDisclosure, No. 24220 (June, 1984), JP-A-60-33552, Research Disclosure,No. 24230 (June 1984), JP-A-60-43659, JP-A-61-72238, JP-A-60-35730,JP-A-55-118034, JP-A-60-185951, U.S. Pat. Nos. 4,500,630, 4,540,654 and4,556,630, and WO88/04795.

[0226] The cyan coupler includes naphthol-base couplers and phenol-basecouplers. Preferred are those described in U.S. Pat. Nos. 4,052,212,4,146,396, 4,228,233, 4,296,200, 2,369,929, 2,801,171, 2,772,162,2,895,826, 3,772,002, 3,758,308, 4,334,011 and 4,327,173, German Patent(OLS) No. 3,329,729, EP-A-121365, EP-A-249453, U.S. Pat. Nos. 3,446,622,4,333,999, 4,775,616, 4,451,559, 4,427,767, 4,690,889, 4,254,212 and4,296,199, and JP-A-61-42658.

[0227] Typical examples of the polymerized dye-forming coupler aredescribed in U.S. Pat. Nos. 3,451,820, 4,080,211, 4,367,282, 4,409,320and 4,576,910, British Patent 2,102,137, and EP-A-341188.

[0228] As the coupler which provides a colored dye having an appropriatediffusibility, those described in U.S. Pat. No. 4,366,237, BritishPatent 2,125,570, European Patent 96,570 and German Patent Application(OLS) No. 3,234,533 are preferred.

[0229] As the colored coupler for correcting unnecessary absorption ofthe colored dye, those described in Research Disclosure, No. 17643, ItemVII-G, ibid., No. 307105, Item VII-G, U.S. Pat. No. 4,163,670,JP-B-57-39413, U.S. Pat. Nos. 4,004,929 and 4,138,258, and BritishPatent 1,146,368 are preferred. Also, couplers of correcting unnecessaryabsorption of the colored dye by a fluorescent dye released uponcoupling described in U.S. Pat. No. 4,774,181 and couplers containing asa splitting-off group a dye precursor group capable of reacting with adeveloping agent to form a dye described in U.S. Pat. No. 4,777,120 maybe preferably used.

[0230] Compounds which release a photographically useful residue uponcoupling can also be preferably used in the present invention. Withrespect to the DIR coupler which releases a development inhibitor,preferred examples thereof include those described in the patents citedin supra RD17643, Item VII-F and ibid., No. 307105, Item VII-F,JP-A-57-151944, JP-A-57-154234, JP-A-60-184248, JP-A-63-37346,JP-A-63-37350, and U.S. Pat. Nos. 4,248,962 and 4,782,012.

[0231] With respect to the coupler which imagewise releases a nucleatingagent or a developing accelerator at the time of development, thosedescribed in British Patents 2,097,140 and 2,131,188, JP-A-59-157638 andJP-A-59-170840 are preferred. Also, compounds which release a foggingagent, a development accelerator, a silver halide solvent or the like bythe oxidation-reduction reaction with an oxidation product of adeveloping agent described in JP-A60-107029, JP-A-60-252340,JP-A-1-44940 and JP-A-1-45687 are preferred.

[0232] Other examples of the compounds which can be used in thelight-sensitive material of the present invention include competingcouplers described in U.S. Pat. No. 4,130,427, polyequivalent couplersdescribed in U.S. Pat. Nos. 4,283,472, 4,338,393 and 4,310,618, DIRredox compound-releasing couplers, DIR coupler-releasing couplers, DIRcoupler-releasing redox compounds and DIR redox-releasing redoxcompounds described in JP-A-60-185950 and JP-A-62-24252, couplers whichrelease a dye capable of retrieving the color after the releasedescribed in EP-A-173302 and EP-A-313308, bleach accelerator-releasingcouplers described in RD. Nos. 11449 and 24241, and JP-A61-201247,ligand-releasing couplers described in U.S. Pat. No. 4,555,477, leucodye-releasing couplers described in JP-A-63-75747, and fluorescentdye-releasing couplers described in U.S. Pat. No. 4,774,181.

[0233] The couplers for use in the present invention can be incorporatedinto the light-sensitive material by various known dispersion methods.

[0234] Examples of the high boiling point solvent which is used in theoil-in-water dispersion method are described, for example, in U.S. Pat.No. 2,322,027.

[0235] Specific examples of the high boiling point organic solventhaving a boiling point of 175° C. or more at atmospheric pressure, whichis used in the oil-in-water dispersion method, include phthalic acidesters (e.g., dibutyl phthalate, dicyclohexyl phthalate, di-2-ethylhexylphthalate, decyl phthalate, bis(2,4-di-tert-amylphenyl) phthalate,bis(2,4-di-tert-amylphenyl) isophthalate, bis(l,1-diethylpropyl)phthalate); phosphoric acid or phosphonic acid esters (e.g., triphenylphosphate, tricresyl phosphate, 2-ethylhexyldiphenyl phosphate,tricyclohexyl phosphate, tri-2-ethylhexyl phosphate, tridodecylphosphate, tributoxyethyl phosphate, trichloropropyl phosphate,di-2-ethylhexylphenyl phosphonate); benzoic acid esters (e.g.,2-ethylhexyl benzoate, dodecyl benzoate, 2-ethylhexyl-p-hydroxybenzoate); amides (e.g., N,N-diethyldodecanamide,N,N-diethyllaurylamide, Ntetradecylpyrrolidone); alcohols or phenols(e.g., isostearyl alcohol, 2,4-di-tert-amylphenol); aliphatic carboxylicacid esters (e.g., bis(2-ethylhexyl) sebacate, dioctyl azelate, glyceroltributyrate, isostearyl lactate, trioctyl citrate); aniline derivatives(e.g., N,N-dibutyl2-butoxy-5-tert-octylaniline); and hydrocarbons (e.g.,paraffin, dodecylbenzene, diisopropylnaphthalene). As an auxiliarysolvent, for example, an organic solvent having a boiling point of about30° C. or more, preferably from 50 to about 160° C., may be used.Typical examples thereof include ethyl acetate, butyl acetate, ethylpropionate, methyl ethyl ketone, cyclohexanone, 2-ethoxyethyl acetateand dimethylformamide.

[0236] The process and effects of the latex dispersion method andspecific examples of the latex for impregnation are described, forexample, in U.S. Pat. No. 4,199,363, and German Patent Application (OLS)Nos. 2,541,274 and 2,541,230.

[0237] The color light-sensitive material preferably contains anantiseptic or fungicide of various types and examples thereof includephenethyl alcohol and those described in JP-A-63-257747, JP-A-62-272248and JP-A-1-80941, such as 1,2-benzoisothiazolin-3-one,n-butyl-p-hydroxybenzoate, phenol, 4-chloro-3,5-dimethylphenol,2-phenoxyethanol and 2-(4-thiazolyl)benzimidazole.

[0238] The present invention can be applied to various light-sensitivematerials but is preferably applied to various color light-sensitivematerials. Representative examples thereof include color negative filmfor common use or motion picture, color reversal film for slide ortelevision, color paper, color positive film, and color reversal paper.Particularly, the present invention can also be preferably used forcolor dupe film.

[0239] Suitable examples of the support which can be used in the presentinvention include those described in supra RD, No. 17643, page 28,ibid., No. 18716, from page 647, right column to page 648, left column,and ibid., No. 307105, page 879.

[0240] In the light-sensitive material, the total thickness of allhydrophilic colloidal layers on the side having emulsion layers ispreferably 28 μm or less, more preferably 23 μm or less, still morepreferably 18 μm or less, particularly preferably 16 μm or less. Thefilm swelling rate T_(1/2) is preferably 30 seconds or less, morepreferably 20 seconds or less. The “film thickness” as used herein meansa film thickness determined under the control of humidity (2 days) at atemperature of 25° C. and a relative humidity of 55%. The film swellingrate T_(1/2) can be determined by a method known in this technicalfield, for example, by means of a swellometer described in A. Green etal., Photogr. Sci. and Eng., Vol. 19, No. 2, pp. 124-129. The filmswelling rate T_(1/2) is defined as a time spent until half thesaturated film thickness is reached, where the saturated film thicknessis 90% of the maximum swelled film thickness reached on the processingwith a color developer at 30° C. for 3 minutes and 15 seconds.

[0241] The film swelling rate T_(1/2) can be adjusted by adding a filmhardening agent to gelatin used as a binder or changing the agingconditions after the coating.

[0242] In the light-sensitive material, a hydrophilic colloidal layer(hereinafter referred to as a “back layer”) having a total dry thicknessof 2 to 20 μm is preferably provided on the side opposite the sidehaving emulsion layers. This back layer preferably contains, forexample, the above-described light absorbent, filter dye, ultravioletabsorbent, antistatic agent, hardening agent, binder, plasticizer,lubricant, coating aid and surface active agent. The back layerpreferably has a percentage swelling of 150 to 500%.

[0243] The color photographic light-sensitive material can be developedby an ordinary method described in supra RD, No. 17643, pp. 28-29,ibid., No. 18716, page 651, from left to right columns, and ibid., No.307105, pp. 880-881.

[0244] The color developer for use in the development processing of thelight-sensitive material of the present invention is preferably analkaline aqueous solution mainly comprising an aromatic primary aminecolor developing agent. As the color developing agent, anaminophenol-base compound is useful but a p-phenylenediamine-basecompound is preferred and representative examples thereof include3-methyl-4-amino-N,N-diethylaniline,3-methyl-4-amino-N-ethyl-N-β-hydroxyethylaniline,3-methyl-4-amino-N-ethyl-N-β-methanesulfonamidoethylaniline,3-methyl-4-amino-N-ethyl-β-methoxyethylaniline, and sulfates,hydrochlorides and ptoluenesulfonates thereof. Among these, particularlypreferred is a sulfate of3-methyl-4-amino-N-ethyl-N-β-hydroxyethylaniline. If desired, thesecompounds can be used in combination of two or more thereof.

[0245] The color developer in general contains, for example, a pHbuffering agent such as carbonate, borate or phosphate of an alkalimetal, and a development inhibitor or antifoggant such as chloride salt,bromide salt, iodide salt, benzimidazoles, benzothiazoles and mercaptocompounds. The color developer may also contain, if desired, apreservative of various types, such as hydroxylamine,diethylhydroxylamine, sulfite, hydrazines (e.g.,N,N-biscarboxymethylhydrazine), phenylsemicarbazides, triethanolamineand catecholsulfonic acids; an organic solvent such as ethylene glycoland diethylene glycol; a development accelerator such as benzyl alcohol,polyethylene glycol, quaternary ammonium salts and amines; a dye-formingcoupler; a competing coupler; an auxiliary developing agent such as1-phenyl-3-pyrazolidone; a tackifying agent; and a chelating agent ofvarious types, including aminopolycarboxylic acid, aminopolyphosphonicacid, alkylphosphonic acid and phosphonocarboxylic acid. Representativeexamples of the chelating agent include ethylenediaminetetraacetic acid,nitrilotriacetic acid, diethylenetriaminepentaacetic acid,cyclohexanediaminetetraacetic acid, hydroxyethyliminodiacetic acid,1-hydroxyethylidene-1,1-diphosphonic acid,nitrilo-N,N,N-trimethylenephosphonic acid,ethylenediamine-N,N,N,N-tetramethylenephosphonic acid,ethylenediamine-di(o-hydroxyphenylacetic acid) and salts thereof.

[0246] In the case of performing reversal processing, the colordevelopment is usually performed after black-and-white development isperformed. The black-and-white developer can use, for example, knownblack-and-white developing agents individually or in combination, suchas dihydoxybenzenes (e.g., hydroquinone), 3-pyrazolidones (e.g.,1-phenyl-3-pyrazolidone) and aminophenols (e.g.,N-methyl-p-aminophenols). The color developer and the black-and-whitedeveloper each usually has a pH of 9 to 12. Although the replenishingamount of these developers varies depending on the color photographiclight-sensitive material processed, it is generally 3 liter(hereinafter, “liter” is sometimes denoted as “L”) or less per m² of thelight-sensitive material and when the bromide ion concentration in thereplenisher is lowered, the replenishing amount can be reduced even to500 ml (hereinafter, “milli-liter” is sometimes denoted as “mL”) orless. In the case of reducing the replenishing amount, the contact areaof the processing solution with air is preferably reduced to preventevaporation or air oxidation of the solution.

[0247] The contact area of the photographic processing solution with airin a processing tank can be shown by an opening ratio defined below.Opening  ratio = [  contact  area  [cm²]  of  processing  solution  with  air)  ] ÷ [  volume  of  processing  solution  (cm³)]

[0248] The opening ratio defined above is preferably 0.1 or less, morepreferably from 0.001 to 0.05. The opening ratio can be reduced, forexample, by a method of providing a shielding material such as floatinglid on the surface of the photographic processing solution in theprocessing tank, a method of using a movable lid described inJP-A-1-82033 or a slit development processing method described inJP-A63-216050. The opening ratio is preferably reduced not only in twosteps of color development and black-and-white development but also inall subsequent steps such as bleaching, bleach-fixing, fixing, waterwashing and stabilization. The replenishing amount can also be reducedby using means for suppressing the accumulation of bromide ion in thedeveloper.

[0249] The color development time is usually set to from 2 to 5 minutes,however, the processing time can be further shortened by setting hightemperature and high pH conditions and using a color developing agent ina high concentration.

[0250] After color development, the photographic emulsion layer isusually subjected to bleaching. The bleaching may be performedsimultaneously with fixing (bleach-fixing) or these may be performedseparately. For the purpose of attaining rapid processing, a processingmethod of performing bleaching and then bleach-fixing may also be used.Furthermore, a method of performing the processing in a bleach-fixingbath consisting of two continued tanks, a method of performing fixingbefore the bleach-fixing or a method of performing bleaching after thebleach-fixing may be freely selected and used according to the purpose.Examples of the bleaching agent include compounds of a polyvalent metalsuch as iron(III), peracids (particularly, sodium persulfate is suitablefor cinematic color negative film), quinones and nitro compounds.Representative examples of the bleaching agent include organic complexsalts of iron(III), for example, complex salts with anaminopolycarboxylic acid such as ethylenediaminetetraacetic acid,diethylenetriaminepentaacetic acid, cyclo-hexanediaminetetraacetic acid,methyliminodiacetic acid, 1,3-diaminopropanetetraacetic acid or glycolether diaminetetraacetic acid, and complex salts with citric acid,tartaric acid or malic acid. Among these, aminopolycarboxylic acidferrate complex salts including ethylenediaminetetraacetato ferratecomplex salt and 1,3-diaminopropanetetraacetato ferrate complex salt arepreferred in view of rapid processing and prevention of environmentalpollution. The aminopolycarboxylic acid ferrate complex salts areparticularly useful for both the bleaching solution and thebleach-fixing solution. The bleaching solution or bleach-fixing solutionusing the aminopolycarboxylic acid ferrate complex salt usually has a pHof from 4.0 to 8 but the processing may be performed at a lower pH forattaining rapid processing.

[0251] A bleaching accelerator may be used, if desired, in the bleachingsolution, the bleach-fixing solution or a prebath thereof. Specificexamples of useful bleaching accelerators include compounds described inthe following specifications: for example, compounds having a mercaptogroup or a disulfide group described in U.S. Pat. No. 3,893,858, GermanPatent Nos. 1,290,812 and 2,059,988, JP-A-53-32736, JP-A-53-57831,JP-A-53-37418, JP-A-53-72623, JP-A-53-95630, JP-A-53-95631,JP-A-53-104232, JP-A-53-124424, JP-A-53-141623, JP-A-53-18426 andResearch Disclosure, No. 17129 (July, 1978); thiazolidine derivativesdescribed in JP-A-51-140129; thiourea derivatives described inJP-B-45-8506, JP-A-52-20832, JP-A53-32735 and U.S. Pat. No. 3,706,561;iodide salts described in German Patent 1,127,715 and JP-A-58-16235;polyoxyethylene compounds described in German Patent Nos. 966,410 and2,748,430; polyamine compounds described in JP-B-45-8836; compoundsdescribed in JP-A-49-40943, JP-A-49-59644, JP-A-53-94927, JP-A-54-35727,JP-A-55-26506 and JPA-58-163940; and bromide ion. Among these, compoundshaving a mercapto group or a disulfide group are preferred in view oftheir large acceleration effect and in particular, the compoundsdescribed in U.S. Pat. No. 3,893,858, German Patent No. 1,290,812 andJP-A-53-95630 are preferred. Also, the compounds described in U.S. Pat.No. 4,552,884 are preferred. The bleaching accelerator may also beincorporated into the light-sensitive material. The bleachingaccelerator is particularly effective in bleach-fixing a colorlight-sensitive material for photographing.

[0252] In addition to the above-described compounds, the bleachingsolution or bleach-fixing solution preferably contains an organic acidso as to prevent bleaching stains. Particularly, the organic acid ispreferably a compound having an acid dissociation constant (pKa) of 2 to5 and specific examples thereof include acetic acid, propionic acid andhydroxyacetic acid.

[0253] Examples of the fixing agent for use in the fixing solution orbleach-fixing solution include thiosulfates, thiocyanates,thioether-base compounds, thioureas and a large quantity of iodide salt.Among these, thiosulfates are commonly used and in particular, ammoniumthiosulfate can be most widely used. A combination use of a thiosulfatewith, for example, a thiocyanate, a thioether-base compound or athiourea is also preferred. The preservative for the fixing solution orbleach-fixing solution is preferably a sulfite, a bisulfite, a carbonylbisulfite or a sulfinic acid compound described in EP-A-294769.Furthermore, the fixing solution or bleach-fixing solution preferablycontains an aminopolycarboxylic acid or organic phosphonic acid ofvarious types for the purpose of stabilizing the solution.

[0254] In order to adjust the pH,. the fixing solution or bleach-fixingsolution preferably contains a compound having a pKa of 6.0 to 9.0, morepreferably an imidazole such as imidazole, 1-methylimidazole,1-ethylimidazole and 2-methylimidazole, in an amount of 0.1 to 10mol/liter.

[0255] The total desilvering time is preferably shorter within the rangeof not causing desilvering failure. The desilvering time is preferablyfrom 1 to 3 minutes, more preferably from 1 to 2 minutes. The processingtemperature is from 25 to 50° C., preferably from 35 to 45° C. In thispreferred temperature range, the desilvering rate is improved andgeneration of stains after the processing can be effectively prevented.

[0256] In the desilvering step, the stirring is preferably intensifiedas much as possible. Specific examples of the method for intensifyingthe stirring include a method of colliding a jet stream of a processingsolution against the emulsion surface of the light-sensitive materialdescribed in JP-A-62-183460, a method of increasing the stirring effectusing rotary means described in JP-A-62-183461, a method of increasingthe stirring effect by moving the light-sensitive material whilecontacting the emulsion surface with a wiper blade disposed in thesolution to cause turbulence on the emulsion surface, and a method ofincreasing the circulation flow rate of the processing solution as awhole. Such means for intensifying the stirring is effective in all ofbleaching solution, bleach-fixing solution and fixing solution. Theintensification of stirring is considered to increase the supply rate ofthe bleaching agent or fixing agent into the emulsion layer and, as aresult, elevate the desilvering rate. The above-described means forintensifying the stirring is more effective when a bleaching acceleratoris used and in this case, the acceleration effect can be remarkablyincreased or the fixing inhibitory action by the bleaching acceleratorcan be eliminated.

[0257] The automatic developing machine used for developing thelight-sensitive material preferably has light-sensitive materialconveying means described in JP-A-60-191257, JP-A-60-191258. andJP-A-60-191259. As described in JP-A-60-191257 above, such conveyingmeans can extremely reduce the amount of a processing solution carriedover from a previous bath to a post bath and provides a high effect ofpreventing a processing solution from deteriorating in the capability.This effect is particularly effective for reducing the processing timeor decreasing the replenishing amount of a processing solution in eachstep.

[0258] After the desilvering, the silver halide color photographiclight-sensitive material is generally subjected to water washing and/orstabilization. The amount of washing water in the water washing step canbe set over a wide range according to the properties (attributable to,for example, a material used such as coupler) or use of thelight-sensitive material and additionally according to the temperatureof washing water, the number of water washing tanks (number of stages),the replenishing system such as countercurrent or co-current system, orother various conditions. Among these, the relationship between thenumber of water washing tanks and the amount of water in a multi-stagecountercurrent system can be determined according to the methoddescribed in Journal of the Society of Motion Picture and TelevisionEngineers, Vol. 64, pp. 248-253 (May, 1955).

[0259] According to the multi-stage countercurrent system described inthe above-described publication, the amount of washing water may begreatly reduced but the increase in the residence time of water in thetank causes a problem, for example, bacteria proliferate and the floatsgenerated adhere to the light-sensitive material. For solving such aproblem, a method of reducing calcium ion and magnesium ion described inJP-A-62-288838 can be very effectively used in the processing of thecolor light-sensitive material of the present invention. It is alsoeffective to use, for example, an isothiazolone compound or athiabendazole described in JP-A-57-8542, a chlorine-base bactericidesuch as chlorinated sodium isocyanurate, or a bactericide such asbenzotriazole described in Hiroshi Horiguchi, Bokin, Bobai-Zai no Kagaku(Chemistry of Bactericides and Fungicides), Sankyo Shuppan (1986),Biseibutsu no Mekkin, Sakkin, Bobai-Gijutsu (Sterilizing, Disinfectingand Fungicidal Technology for Microorganisms), compiled by Eisei GijutsuKai, issued by Kogyo Gijutsu Kai (1982), and Bokin-Bobai Zai Jiten(Handbook of Bactericides and Fungicides), compiled by Nippon BokinBobai Gakkai (1986).

[0260] The washing water for use in the processing of thelight-sensitive material has a pH of 4 to 9, preferably from 5 to 8. Thewashing water temperature and the water washing time may be variouslyset according to, for example, the properties and use of thelight-sensitive material but the temperature and the processing time aregenerally from 15 to 45° C. and from 20 seconds to 10 minutes,preferably from 25 to 40° C. and from 30 seconds to 5 minutes,respectively. The light-sensitive material of the present invention canalso be processed directly with a stabilizing solution in place of theabove-described water washing. In such a stabilization processing, anyknown method described in JP-A-57-8543, JP-A-58-14834 and JP-A-60-220345can be used.

[0261] In some cases, the stabilization processing may be furtherperformed following the above-described water washing. An examplethereof is a stabilization bath containing a dye stabilizer and asurfactant, which is used as a final bath in the processing of a colorlight-sensitive material for photographing. Examples of the dyestabilizer include aldehydes such as formalin and glutaraldehyde,N-methylol compounds, and hexamethylene-tetramine or aldehyde sulfiteadducts. This stabilization bath may also contain various chelatingagents and fungicides.

[0262] The overflow solution accompanying the replenishing of washingwater and/or stabilizing solution can be re-used in other processingsteps such as desilvering step.

[0263] In the processing using, for example, an automatic developingmachine, if each processing solution is concentrated due to evaporation,water is preferably added to correct the concentration.

[0264] In the silver halide color photographic light-sensitive material,a color developing agent may be incorporated so as to simplify theprocessing and increase the processing rate. In order to incorporate thecolor developing agent, various precursors of the color developing agentare preferably used. Examples thereof include indoaniline-base compoundsdescribed in U.S. Pat. No. 3,342,597, Schiff base-type compoundsdescribed in U.S. Pat. No. 3,342,599, Research Disclosure, No. 14850 andibid., No. 15159, aldol compounds described in ibid., No. 13924, metalsalt complexes described in U.S. Pat. No. 3,719,492 and urethane-basecompounds described in JP-A-53-135628.

[0265] In the silver halide color light-sensitive material, a1-phenyl-3-pyrazolidone of various types may be incorporated, ifdesired, for the purpose of accelerating the color development. Typicalexamples of the compound are described in JP-A-56-64339, JP-A-57-144547and JP-A-58-115438.

[0266] Each processing solution is used at a temperature of 10 to 50° C.The standard temperature is usually from 33 to 38° C. but a highertemperature may be used to accelerate the processing and thereby shortenthe processing time, or on the contrary, a lower temperature may be usedto improve the image quality or the stability of processing solution.

[0267] The silver halide light-sensitive material of the presentinvention can be applied also to heat-developable light-sensitivematerials described in U.S. Pat. No. 4,500,626, JP-A-60-133449,JP-A-59-218443, JP-A-61-238056 and EP-A-210660.

[0268] Furthermore, the silver halide color photographic light-sensitivematerial can be effectively applied to a film unit with a lens describedin JP-B-2-32615 and JP-B-U3-39784 (the term “JP-B-U” as used hereinmeans an “examined Japanese utility model publication”) and in thiscase, the effect is more readily brought out.

EXAMPLE

[0269] The present invention is described in greater detail below byreferring to Examples, however, the present invention should not beconstrued as being limited thereto.

Example I

[0270] (Comparison I-1)

[0271] In a reactor, 3 liter of an aqueous solution (pH: 5) containing1.08 g of potassium bromide and 2.1 g of low molecular weight gelatin(molecular weight: 15,000) was charged and kept 40° C. While stirringthe aqueous solution, 20 ml of (a) an aqueous 0.87 mol/liter silvernitrate solution and 20 ml of (b) an aqueous 0.87 mol/liter potassiumbromide solution were added thereto by a double jet method over 40seconds. After the addition, 2.2 g of potassium bromide was added to thereaction solution and the temperature was elevated to 60° C. over 35minutes. During the elevation of temperature, the reaction solution wasdehydrated and desalted to a volume of 1 liter using an ultrafiltrationapparatus shown in FIG. 1. After the elevation of temperature, anaqueous dispersion medium solution containing 35 g of oxidation-treatedgelatin and 300 ml of water was added and thereto, 2,916 ml of (c) anaqueous 0.53 mol/liter silver nitrate solution and (d) a mixed solutionof 0.56 mol/liter potassium bromide and potassium iodide (Br:I=95:5)were added by a controlled double jet method over 237 minutes whilekeeping the silver potential at −60 mV. During the addition of solutions(c) and (d), the reaction solution was dehydrated and desalted to afinal volume of 3 liter using an ultrafiltration apparatus shown inFIG. 1. At this time, when 70% of silver nitrate was added, 8×10⁻⁸mol/mol.-Ag of K₃IrCl₆ was added and doped into the grain under growthand before the completion of grain growth, yellow prussiate of potashwas doped into the portion of 90 to 97% in terms of silver amount of thegrain to have a concentration of 3×10⁻⁴ mol/mol-Ag as a localconcentration. After the completion of addition of solutions (c) and(d), the emulsion was cooled to 35° C. and washed by a normalflocculation method and thereto, 70 g of lime-treated ossein gelatin wasadded and dissolved to adjust the pAg and the pH to 8.7 and 6.5,respectively, thereby obtaining Emulsion I-A.

[0272] The ultrafiltration module used in the ultrafiltration apparatuswas flat membrane Centramate Nova Series (fractional molecular weight:30,000) produced by Pall. At this time, the reflux flow rate was 1liter/min, the permeation flow rate was from 24 to 57 ml/min, the supplypressure was 0.09 MPa, the reflux pressure was 0.05 MPa and thepermeation pressure was 0 MPa.

[0273] (Invention I-1)

[0274] Emulsion I-B was prepared in the same manner as Emulsion I-Aexcept that the solution (c) and (e) a mixed solution of 0.56 mol/literpotassium bromide and potassium iodide (Br:I=95:5) in which lowmolecular weight gelatin (molecular eight: 15,000) was added to aconcentration of 5% were added to a mixing vessel (residence time: 6.6seconds) shown in FIG. 2 where stirring blades having no rotary shaftprotruding through the wall of a closed stirring tank and connected witha magnetic coupling were rotated in the converse direction, to preparesilver halide fine grains (average grain size: 0.020 μm), the obtainedsilver halide fine grains were added to a reactor and during theaddition, a mixed solution of 1 mol/liter potassium bromide andpotassium iodide (Br:I=95:5) was added to keep the silver potential inthe reactor at −60 mV.

[0275] (Invention I-2)

[0276] Emulsion I-C was prepared in the same manner as Emulsion I-Aexcept that the solutions (c) and (e) were added to a mixing vessel(residence time: 1.1 seconds) shown in FIG. 2 where stirring bladeshaving a rotary shaft directly connected with a motor and sealed wererotated in the converse direction in the stirring tank, to preparesilver halide fine grains (average grain size: 0.016 μm), the preparedsilver halide fine grains were added to a reactor and during theaddition, a mixed solution of 1 mol/liter potassium bromide andpotassium iodide (Br:I=95:5) was added to keep the silver potential inthe reactor at −60 mV.

[0277] (Invention I-3)

[0278] Emulsion I-D was prepared in the same manner as Emulsion I-Aexcept that the solutions (c) and (e) were mixed to produce silverbromide fine grains by applying high-pressure homogenizer DEBEE 2000manufactured by BEE INTERNATIONAL as a mixing vessel, the solution (c)was turned into a linear jet stream using the dual field process of theapparatus, the jet stream was produced by passing the solution throughpores having a diameter of 0.1 mm under pressure of an ejection pressureof 9.8×10⁷ Pa, the solution (c) was added at an addition rate of 280ml/min and a flow rate of 600 m/sec, the solution (e) was added throughanother addition port while controlling the flow rate by a piston at anaddition rate of 280 ml/min, thereby attaining mixing in a residencetime of 0.012 seconds without causing circulation or being accompaniedby mechanical stirring, the thus-prepared silver halide fine grains(average grain size: 0.013 μm) were added to a reactor and during theaddition, a mixed solution of 1 mol/liter potassium bromide andpotassium iodide (Br:I=95:5) was added to keep the silver potential inthe reactor at −60 mV.

[0279] (Invention I-4)

[0280] Emulsion I-E was prepared in the same manner as Emulsion I-Dexcept that in the preparation of Emulsion I-D, the solutions (c) and(e) after mixing were mixed by fixing a capillary having a diameter of 1mm in the inside. At this time, the residence time was 0.01 second andthe average grain size of silver halide fine grains was 0.012 μm.

[0281] (Invention I-5) Emulsion I-F was prepared in the same manner asEmulsion I-A except that Microreactor (interdigital single mixingdevice) manufactured by IMM (Institute fur Mikrotechnik Mianz) was usedas a mixing vessel, the solutions (c) and (e) were added to theMicroreactor by a syringe pump and mixed, the residence time here was 10seconds, the prepared silver halide fine grains (average grain size:0.015 μm) were added to a reactor and during the addition, a mixedsolution of 1 mol/liter potassium bromide and potassium iodide(Br:I=95:5) was added to keep the silver potential in the reactor at −60mV.

[0282] (Invention I-6)

[0283] Emulsion I-G was prepared in the same manner as Emulsion I-Bexcept that in the preparation of Emulsion I-B, hollow yarn membraneSLP-1053 (fractional molecular weight: 10,000) produced by AsahiChemical Industry Co., Ltd. was used for the ultrafiltration module. Atthis time, the reflux flow rate was 12 liter/min, the permeation flowrate was from 21 to 43 ml/min, the supply pressure was 0.06 MPa, thereflux pressure was 0.03 MPa and the permeation pressure was 0 MPa.

[0284] The percentage of tabular grains, the equivalent-circle diameter,the coefficient of variation in the equivalent-circle diameter, theaverage thickness and the aspect ratio of each of Emulsions I-A to I-Gprepared above are shown together in Table 1.

[0285] Here, the coefficient of variation in the equivalentcirclediameter is obtained by dividing the standard deviation of theequivalent-circle diameter of grains by the equivalent-circle diameterand shown by a percentage. TABLE 1 Coefficient of Variation inPercentage Equivalent- Equivalent- of Tabular Circle Circle AverageGrains Diameter Diameter Thickness Aspect Emulsion (%) (μm) (%) (μm)Ratio I-A 97 1.28 36 0.075 17.1 Comparison I-B 98.2 1.35 29 0.062 21.8Invention I-C 99 1.4 28 0.063 22.2 ″ I-D 99.2 1.28 29 0.06 21.3 ″ I-E99.3 1.27 24 0.059 21.5 ″ I-F 98.2 1.37 30 0.066 20.8 ″ I-G 98.3 1.34 290.062 21.6 ″

[0286] As seen from Table 1, according to the present invention, tabulargrains being monodisperse with a small coefficient of variation in theequivalent-circle diameter and having a high aspect ratio can beprepared. As the size of silver halide fine grains prepared in themixing vessel is smaller, tabular grains having a smaller coefficient ofvariation in the equivalent-circle diameter can be prepared.

Example II

[0287] Emulsions I-A to I-G each was heated to a temperature of 56° C.and subjected to optimal chemical sensitization by adding SensitizingDyes I, II and III shown below, Compound I shown below, potassiumthiocyanate, chloroauric acid, sodium thiosulfate and N,N-dimethylselenourea. However, the sensitizing dyes were used each as a solid finedispersion prepared by the method described in JP-A-11-52507. Morespecifically, 0.8 mass parts (i.e., weight parts) of sodium nitrate and3.2 mass parts of sodium sulfate were dissolved in 43 parts of ionexchanged water and 13 mass parts of the sensitizing dye was added anddispersed at 60° C. for 20 minutes using a dissolver blade at 2,000 rpm,thereby obtaining a solid dispersion of sensitizing dye.

[0288] On a cellulose triacetate film support having provided thereon asubbing layer, chemically sensitized Emulsion I-A, I-B, I-C, I-D, I-E,I-F or I-G prepared above was coated under the coating conditions shownin Table 2 below and a protective layer was provided, thereby obtainingcoated samples. TABLE 2 Emulsion Coating Conditions (1) Emulsion layerEmulsion: Each emulsion (2.1 × 10⁻² mol/m² as silver) Coupler:

(1.5 × 10⁻³ mol/m²)

(1.1 × 10⁻⁴ mol/m²) Tricresyl phosphate (1.10 g/m²) Gelatin (2.30 g/m²)(2) Protective layer 2,4-Dichloro-6-hydroxy-s-triazine sodium salt (0.08g/m²) Gelatin (1.80 g/m²)

[0289] These samples were left standing for 14 hours under theconditions of 40° C. and a relative humidity of 70% and thereafter,exposed for {fraction (1/100)} second through gelatin filter SC-50manufactured by Fuji Photo Film Co., Ltd. and a continuous wedge.

[0290] The samples were processed using Negative Processor FP-350manufactured by Fuji Photo Film Co., Ltd. by the following method (untilthe cumulative replenishing amount of solution became thrice the tankvolume of mother solution).

[0291] (Processing Method) Processing Processing TemperatureReplenishing Step Time (° C.) Amount* (mL) Color development 3 min 15sec 38 45 Bleaching 1 min 00 sec 38 20 overflow of bleaching solutionwas wholly passed to bleach-fixing tank Bleach-fixing 3 min 15 sec 38 30Water washing (1) 40 sec 35 countercurrent piping system from (2) to (1)Water washing (2) 1 min 00 sec 35 30 Stabilization 40 sec 38 20 Drying 1min 15 sec 55

[0292] The composition of each processing solution was as follows. TankSolution Replenisher (g) (g) (Color Developer)Diethylenetriaminepentaacetic 1.0 1.1 acid 1-Hydroxyethylidene-1,1- 2.02.0 diphosphonic acid Sodium sulfite 4.0 4.4 Potassium carbonate 30.037.0 Potassium bromide 1.4 0.7 Potassium iodide 1.5 mg — Hydroxylaminesulfate 2.4 2.8 4-[N-Ethyl-N-(β-hydxoxyethyl)- 4.5 5.5amino]-2-methylaniline sulfate Water to make 1.0 L 1.0 L pH (adjusted bypotassium 10.05 10.10 hydroxide and sulfuric acid) (Bleaching Solution)Tank solution and replenisher were common (unit: g). Ammoniumethylenediaminetetraacetato 120.0 ferrate dihydrate Disodiumethylenediaminetetraacetate 10.0 Ammonium bromide 100.0 Ammioniumnitrate 10.0 Bleaching accelerator: 0.005 mol (CH₃)₂N—CH₂—CH₂S—S—CH₂CH₂—N(CH₃)₂.2HCl Aqueous ammonia (27%) 15.0 mL Water to make 1.0 L pH(adjusted by aqueous ammonia and nitric 6.3 acid) (Bleach-FixingSolution) Ammonium ethylenediaminetetraacetato 50.0 — ferrate dihydrateDisodium ethylenediaminetetraacetate 5.0 2.0 Sodium sulfite 12.0 20.0Aqueous ammonium thiosulfate 240.0 mL 400.0 mL solution (700 g/L)Aqueous ammonia (27%) 6.0 mL — Water to make 1.0 L 1.0 L pH (adjusted byaqueous ammonia 7.2 7.3 and acetic acid)

[0293] (Washing Water)

[0294] Tank solution and replenisher were common.

[0295] Tap water was passed through a mixed bed column filled with anH-type strongly acidic cation exchange resin (Amberlite IR-120B,produced by Rhom and Haas) and an OHtype anion exchange resin (AmberliteIR-400, produced by the same company) to reduce the calcium andmagnesium ion concentrations each to 3 mg/L or less and thereto 20 mg/Lof sodium isocyanurate dichloride and 0.15 g/L of sodium sulfate wereadded. The resulting solution had a pH of 6.5 to 7.5. (StabilizingSolution) Tank solution and replenisher were common (unit: g). Sodiump-toluenesulfinate 0.03 Polyoxyethylene-p-monononylphenyl ether 0.2 (average polymerization degree: 10) Disodium ethylenediaminetetraacetate0.05 1,2,4-Triazole 1.3  1,4-Bis(1,2,4-triazol-1-ylmethyl)piperazine0.75 Water to make 1.0 L pH 8.5 

[0296] The development processing dependency was evaluated by changingthe processing time of color development. The processed samples weremeasured on the density using a green filter.

[0297] The results obtained are shown together in Table 3. Thesensitivity is expressed by a reciprocal of the exposure amountnecessary for obtaining an optical density of fog+0.2 and shown as arelative value to the value of Emulsion I-A which is taken as 100. TABLE3 Emulsion Sensitivity Fog I-A 100 0.023 Comparison I-B 120 0.022Invention I-C 122 0.021 ″ I-D 123 0.020 ″ I-E 125 0.020 ″ I-F 120 0.022″ I-G 121 0.022 ″

[0298] As apparently seen from Table 3, by using the emulsion producedby the production process of the present invention, a light-sensitivematerial low in the fog and high in the sensitivity can be obtained.

Example III

[0299] (Comparison III-1)

[0300] In a reactor, 1 liter of an aqueous solution (pH: 5) containing0.36 g of potassium bromide and 0.7 g of low molecular weight gelatin(molecular weight: 15,000) was charged and kept 40° C. While stirringthe aqueous solution, 20 ml of an aqueous 0.29 mol/liter silver nitratesolution and 20 ml of an aqueous 0.29 mol/liter potassium bromidesolution were added thereto by a double jet method over 40 seconds.After the addition, an aqueous solution containing 2.2 g of potassiumbromide was added to the reaction solution and the temperature waselevated to 60° C. over 35 minutes. After the elevation of temperature,an aqueous dispersion medium solution containing 35 g ofoxidation-treated gelatin and 300 ml of water was added and then, 972 mlof an aqueous 0.53 mol/liter silver nitrate solution and a mixedsolution of 0.56 mol/liter potassium bromide and potassium iodide(Br:I=97:3) were added directly to the reactor by a controlled doublejet method over 79 minutes while keeping the silver potential at −60 mV,thereby performing the grain growth. At this time, when 70% of silvernitrate was added, 8×10⁻⁸ mol/mol-Ag of K₃IrCl₆ was added and doped intothe grain under growth and before the completion of grain growth, yellowprussiate of potash was doped into the portion of 90 to 97% in terms ofsilver amount of the grain to have a concentration of 3×10⁻⁴ mol/mol-Agas a local concentration. After the completion of addition of silvernitrate solution, the emulsion was cooled to 35° C. and washed by anormal flocculation method and thereto, 70 g of lime-treated osseingelatin was added and dissolved to adjust the pAg and the pH to 8.7 and6.5, respectively, thereby obtaining Emulsion III-a.

[0301] (Comparison III-2)

[0302] In a reactor, 3 liter of an aqueous solution (pH: 5) containing1.08 g of potassium bromide and 2.1 g of low molecular weight gelatin(molecular weight: 15,000) was charged and kept 40° C. While stirringthe aqueous solution, 20 ml of an aqueous 0.87 mol/liter silver nitratesolution and 20 ml of an aqueous 0.87 mol/liter potassium bromidesolution were added thereto by a double jet method over 40 seconds.After the addition, an aqueous solution containing 2.2 g of potassiumbromide was added to the reaction solution and the temperature waselevated to 60° C. over 35 minutes. During the elevation of temperature,the reaction solution was dehydrated to a volume of 1 liter using anultrafiltration apparatus shown in FIG. 1 (the ultrafiltration modulewas hollow yarn membrane SLP-1053 (fractional molecular weight: 10,000)produced by Asahi Chemical Industry Co., Ltd.). After the- elevation oftemperature, an aqueous dispersion medium solution containing 35 g ofoxidation-treated gelatin and 300 ml of water was added and then, 2,916ml of an aqueous 0.53 mol/liter silver nitrate solution and a mixedsolution of 0.56 mol/liter potassium bromide and potassium iodide(Br:I=97:3) were added directly to the reactor by a controlled doublejet method over 237 minutes while keeping the silver potential at −60mV, thereby performing the grain growth. During this addition, thereaction solution was dehydrated to a final volume of 3.3 liter using anultrafiltration apparatus shown in FIG. 1 (the ultrafiltration modulewas hollow yarn membrane SLP-1053 (fractional molecular weight: 10,000)produced by Asahi Chemical Industry Co., Ltd.). At this time, when 70%of silver nitrate was added, 8×10⁻⁸ mol/mol-Ag of K₃IrCl₆ was added anddoped into the grain under growth and before the completion of graingrowth, yellow prussiate of potash was doped into the portion of 90 to97% in terms of silver amount of the grain to have a concentration of3×10⁻⁴ mol/mol-Ag as a local concentration. After the completion ofaddition of silver nitrate solution, the emulsion was cooled to 35° C.and washed by a normal flocculation method and thereto, 70 g oflime-treated ossein gelatin was added and dissolved to adjust the pAgand the pH to 8.7 and 6.5, respectively, thereby obtaining EmulsionIII-b.

[0303] (Comparison III-3)

[0304] Emulsion III-c was prepared in the same manner as Emulsion III-aexcept that in the grain growth of Emulsion II-a, 1,945 ml of Fine GrainEmulsion M dissolved at 40° C. was added over 79 minutes while keepingthe silver potential at −60 mV using a mixed solution of 1.2 mol/lpotassium bromide and potassium iodide (Br:I=97:3).

[0305] (Comparison III-4)

[0306] Emulsion III-d was prepared in the same manner as Emulsion III-aexcept that in the grain growth of Emulsion II-b, 5,835 ml of Fine GrainEmulsion M dissolved at 40° C. was added over 237 minutes while keepingthe silver potential at −60 mV using a mixed solution of 1.2 mol/lpotassium bromide and potassium iodide (Br:I=97:3).

[0307] Preparation of Fine Grain Emulsion M

[0308] In a reactor, 0.16 g of potassium bromide, 160 g of low molecularweight gelatin (molecular weight: 15,000), 18 ml of 0.5 mol/litersulfuric acid and 3,920 ml of distilled water were charged and kept at35° C. While stirring the mixture, 477 ml of an aqueous 1.37 mol/litersilver nitrate solution and 487 ml of an aqueous 1.37 mol/literpotassium bromide solution were added by a double jet method at aconstant flow rate over 45 seconds. Thereafter, 1,588 ml of an aqueous0.96 mol/liter silver nitrate solution was added over 20 minutes and atthe same time, a mixed solution of 0.96 mol/liter potassium bromide andpotassium iodide (Br:I=97:3) was added by a controlled double jet methodwhile keeping the pAg at 8.1. The average grain size was 0.040 μm andthe coefficient of variation in the grain size was 35%.

[0309] (Comparison III-S)

[0310] Emulsion III-e was prepared in the same manner as Emulsion III-aexcept that in the grain growth of Emulsion III-a, 972 ml of an aqueous0.53 mol/liter silver nitrate solution and 972 ml of a mixed solution of0.50 mol/liter potassium bromide and potassium iodide (Br:I=97:3) inwhich gelatin (molecular weight: 100,000) was added to a concentrationof 5% were added to a mixing vessel (residence time: 6.6 seconds) shownin FIG. 2 where stirring blades having no rotary shaft protrudingthrough the wall of closed stirring tank and connected with magneticcoupling were rotated in the converse direction, to prepare silverhalide fine grains (average grain size: 0.023 μm) and while keeping thesilver potential at −60 mV by adding a mixed solution of 1.2 mol/literpotassium bromide and potassium iodide (Br:I=97:3) to the reactor, theprepared silver halide fine grains were added to the reactor over 79minutes, thereby performing the grain growth.

[0311] (Comparison III-6)

[0312] Emulsion III-f was prepared in the same manner as Emulsion III-aexcept that in the grain growth of Emulsion III-b, 2,916 ml of anaqueous 0.53 mol/liter silver nitrate solution and 2,916 ml of a mixedsolution of 0.50 mol/liter potassium bromide and potassium iodide(Br:I=97:3) in which gelatin (molecular weight: 100,000) was added to aconcentration of 5% were added to a mixing vessel (residence time: 6.6seconds) shown in FIG. 2 where stirring blades having no rotary shaftprotruding through the wall of closed stirring tank and connected withmagnetic coupling were rotated in the converse direction, to preparesilver halide fine grains (average grain size: 0.023 μm) and whilekeeping the silver potential at −60 mV by adding a mixed solution of 1.2mol/liter potassium bromide and potassium iodide (Br:I=97:3) to thereactor, the prepared silver halide fine grains were added to thereactor over 237 minutes, thereby performing the grain growth.

[0313] (Comparison III-7)

[0314] Emulsion III-g was prepared in the same manner as Emulsion III-aexcept that in the grain growth of Emulsion III-a, 972 ml of an aqueous0.53 mol/liter silver nitrate solution and 972 ml of a mixed solution of0.50 mol/liter potassium bromide and potassium iodide (Br:I=97:3) inwhich gelatin (molecular weight: 20,000) was added to a concentration of5% were added to a mixing vessel (residence time: 6.6 seconds) shown inFIG. 2 where stirring blades having no rotary shaft protruding throughthe wall of closed stirring tank and connected with magnetic couplingwere rotated in the converse direction, to prepare silver halide finegrains (average grain size: 0.023 μm) and while keeping the silverpotential at −60 mV by adding a mixed solution of 1.2 mol/literpotassium bromide and potassium iodide (Br:I=97:3) to the reactor, theprepared silver halide fine grains were added to the reactor over 79minutes, thereby performing the grain growth.

[0315] (Invention III-1)

[0316] Emulsion III-h was prepared in the same manner as Emulsion III-bexcept that in the grain growth of Emulsion III-a, 2,916 ml of anaqueous 0.53 mol/liter silver nitrate solution and 2,916 ml of a mixedsolution of 0.50 mol/liter potassium bromide and potassium iodide(Br:I=97:3) in which gelatin (molecular weight: 20,000) was added to aconcentration of 5% were added to a mixing vessel (residence time: 6.6seconds) shown in FIG. 2 where stirring blades having no rotary shaftprotruding through the wall of closed stirring tank and connected withmagnetic coupling were rotated in the converse direction, to preparesilver halide fine grains (average grain size: 0.023 μm) and whilekeeping the silver potential at −60 mV by adding a mixed solution of 1.2mol/liter potassium bromide and potassium iodide (Br:I=97:3) to thereactor, the prepared silver halide fine grains were added to thereactor over 237 minutes, thereby performing the grain growth.

[0317] The percentage of tabular grains, the equivalentcircle diameter,the coefficient of variation in the equivalent-circle diameter, theaverage thickness and the aspect ratio of each of Emulsions III-a toIII-h prepared are shown together in Table 4. TABLE 1 Coefficient ofVariation in Percentage Equivalent- Equivalent- of Tabular Circle CircleAverage Grains Diameter Diameter Thickness Aspect Emulsion (%) (μm) (%)(μm) Ratio III-a 98.0 1.27 39 0.077 16.5 Comparison III-b 97.1 1.29 370.076 17.0 ″ III-c 98.2 1.30 35 0.075 17.3 ″ III-d 98.3 1.31 34 0.07816.8 ″ III-e 96.8 0.98 40 0.094 10.4 ″ III-f 96.5 0.97 38 0.096 10.1 ″III-g 98.5 1.38 30 0.066 20.9 ″ III-h 99.0 1.48 24 0.063 23.5 Invention

[0318] As se n from Table 4, tabular grains being monodisperse with asmall coefficient of variation in the equivalent-circle diameter andhaving a high aspect ratio can be prepared by the present invention.

Example IV

[0319] In the same manner as in Example 2, chemical sensitization andspectral sensitization were optimally performed and each emulsion wascoated. The photographic performance was compared.

[0320] The results obtained are shown together in Table 5. The exposurewas expressed by a reciprocal of the exposure amount necessary forobtaining an optical density of fog+1.0 and shown by a relative value tothe value of Emulsion III-a which was taken as 100. TABLE 5 EmulsionSensitivity Fog III-a 100 0.022 Comparison III-b 101 0.024 ″ III-c 1040.023 ″ III-d 108 0.025 ″ III-e 83 0.024 ″ III-f 82 0.025 ″ III-g 1100.022 ″ III-h 125 0.020 Invention

[0321] As seen from Table 5, tabular grains having highsensitivity andlow fog can be prepared by the present invention.

Example V

[0322] The production process of emulsion of the present invention isdescribed in detail below.

[0323] (Preparation of Emulsion V-a)

[0324] 1,192 mL of an aqueous solution containing 0.9 g of KBr and 4.2 gof oxidation-treated low molecular weight gelatin having an averagemolecular weight of 20,000 was stirred while keeping at 35° C. Thereto,33.4 ml of an aqueous AgNO₃ (1.0 g) solution and 53.1 ml of an aqueoussolution containing KBr (0.9 g) and oxidation-treated low molecularweight gelatin (0.37 g) having an average molecular weight of 20,000were added over 52 seconds. The temperature was elevated to 75° C. andthen, 18 ml of an aqueous solution containing 1.83 g of KBr was added.Thereafter, 130 ml of an aqueous solution containing 16 g of succinatedgelatin having an average molecular weight of 100,000 was added andthen, 200 ml of an aqueous solution containing 12 g of sodium catecholdisulfonate was added. Subsequently, as the first growth, silver halidefine grains prepared by adding 854 ml of an aqueous AgNO₃ (136.0 g)solution, KBr in an equimolar concentration and an aqueous solution(containing 3 mol % of KI) of low molecular weight oxidation-treatedgelatin (81.6 g) having a molecular weight of 15,000 to a mixing vesselshown in FIG. 2 where stirring blades having no rotary shaft protrudingthe wall of a closed stirring tank and connected with magnetic couplingwere rotated in the converse direction, were continuously added to areactor. The silver potential was kept at 0 mV to the saturated calomelelectrode by separately adding a KBr solution. In the fine grains added,the number average equivalent-circle diameter was 0.019 μm, thecoefficient of variation in the equivalent-circle diameter was 35% andthe percentage by number of twin grains was 14%. By the growth here, theaverage thickness of tabular grains became 0.047 μm. During the growth,10 ml of an aqueous solution containing potassium hexachloroiridate (0.2mg) was added. At the completion of addition of AgNO₃, 10 ml of anaqueous solution containing sodium benzenethiosulfonate (2 mg) wasadded. Thereafter, the solution was bailed out to a volume of 608 ml.Then, as the second growth, silver halide fine gains were prepared byadding 689 ml of an aqueous AgNO₃ (82.7 g) solution, KBr in an equimolarconcentration and an aqueous solution (containing 3 mol % of KI) of lowmolecular weight oxidation-treated gelatin (49.6 g) having a molecularweight of 15,000 to the same mixing vessel as in the first growth andadded to the reactor. The silver potential was kept at 0 mV to thesaturated calomel electrode by separately adding a KBr solution. In thefine grains added, the number average equivalent-circle diameter was0.025 μm, the coefficient of variation in the equivalent-circle diameterwas 31% and the percentage by number of twin grains was 12%. By thegrowth here, the average thickness of tabular grains became 0.061 μm.Then, as the third growth, silver halide fine gains were prepared byadding 519 ml of an aqueous AgNO₃ (83.0 g) solution, KBr in an equimolarconcentration and an aqueous solution (containing 3 mol % of KI) of lowmolecular weight oxidation-treated gelatin (49.8 g) having a molecularweight of 15,000 to the same mixing vessel as in the first growth andadded to the reactor. The silver potential was kept at 0 mV to thesaturated calomel electrode by separately adding a KBr solution. In thefine grains added, the number average equivalent-circle diameter was0.028 μm, the coefficient of variation in the equivalent-circle diameterwas 32% and the percentage by number of twin grains was 15%.

[0325] Thereafter, 100 ml of an aqueous solution containing 11 g ofgelatin was added. This gelatin was obtained by crosslinking analkali-treated ossein first extraction gelatin (in the molecular weightdistribution measured by PAGI method, the high molecular weightcomponent was 2.5% and the low molecular weight component was 60.0%)starting from cow bone. In the molecular weight distribution measured bythe PAGI method, the high molecular weight component was 12.4% and thelow molecular weight component was 48.3%. After lowering the temperatureto 40° C., 5.97 ml of phenoxyethanol was added and further, 20 ml of anaqueous KI (0.16 g) solution was added. Thereto, Sensitizing Dyes IV, Vand VI were added at a molar ratio of 69:30:1 to a proportion of 70% ofthe saturated coverage. Here, the sensitizing dyes were used as a solidfine dispersion prepared by the method described in JP-A-11-52507. Morespecifically, 0.8 mass parts of sodium nitrate and 3.2 mass parts ofsodium sulfate were dissolved in 43 mass parts of ion exchanged waterand 13 mass parts of the sensitizing dye was added and dispersed at 60°C. for 20 minutes using a dissolver blade at 2,000 rpm, therebyobtaining a solid dispersion of sensitizing dye. After adding 15 ml ofan aqueous solution containing potassium hexacyanoruthenate(II) (2.0mg), 100 ml of an aqueous AgNO₃ (7.77 g) solution and 100 ml of anaqueous solution containing KBr (2.85 g), KI (0.54 g) and NaCl (2.35 g)were added by a double jet method over 2 minutes. Thereafter, 12 ml ofEpitaxial Part Shape Stabilizer I (62 mg) was added and then normalwater washing was performed. At this time, the temperature was kept at35° C. After adding 59 g of the above-described gelatin, the pH at 40°C. was adjusted to 6.5 and the silver potential was adjusted to 80 mV tothe saturated calomel electrode using an aqueous NaCl solution. Afteradding Epitaxial Part Shape Stabilizer/Storability Improver II (5 mg),the temperature was elevated to 68° C. and then, chemical sensitizationwas optimally performed by adding 0.5×10⁻⁴ mol of potassium thiocyanate,1.1×10⁻⁶ mol of chloroauric acid, 0.38×10⁻⁵ mol of sodium thiosulfateand 1.0×10⁻⁶ mol of N,N-dimethylselenourea per mol of silver halide.Antifoggant I (6.4×10⁻⁴ mol) was added and the chemical sensitizationwas completed.

[0326] Emulsion V-a thus prepared was tabular grains such that thecoefficient of variation in the equivalent-circle diameter was 27%, thenumber average equivalent-circle diameter was 4.20 μm and the numberaverage thickness was 0.067 μm. In this emulsion, 90% or more of theentire projected area was occupied by hexagonal tabular grains where theratio of the length of a side having a maximum length to the length of aside having a minimum length was 1.5 or less and an epitaxial junctionwas present at all of six apex parts. The emulsion was observed by atransmission electron microscope at a low temperature, as a result, 90%or more of the entire projected area was occupied by grains having nodislocation line in the main plane part except for the epitaxial partand having network dislocation lines in the epitaxial part. In thisgrain, the outermost layer having a silver iodide content of 12%occupied 12% in terms of silver. The epitaxial part occupied 4.5% interms of silver and had a composition of AgBr(52)Cl(40)I(8).Furthermore, 90% or more of the entire projected area was within 30% ofthe average silver chloride content and 30% of the average silver iodidecontent.

[0327] (Preparation of Emulsion V-b)

[0328] Emulsion V-b was prepared almost in the same manner as in thepreparation of Emulsion V-a except that the procedure from thenucleation until the third growth was changed as follows.

[0329] An aqueous solution (1,192 mL) containing 0.161 g of KBr and 2.41g of low molecular weight oxidation-treated gelatin having an averagemolecular weight 20,000 was kept at 35° C. and stirred. Thereto, 33.4 mlof an aqueous AgNO₃ (0.179 g) solution and 53.1 ml of an aqueoussolution containing KBr (0.161 g) and low molecular weightoxidation-treated gelatin (0.066 g) having an average molecular weightof 20,000 were added over 52 seconds. After elevating the temperature to75° C., 18 ml of an aqueous solution containing 0.33 g of KBr was added,130 ml of an aqueous solution containing 8 g of succinated gelatinhaving an average molecular weight of 100,000 was added, and then 200 mlof an aqueous solution containing 2.15 g of sodium catechol disulfonatewas added. Thereafter, as the first growth, silver halide fine grainsprepared by adding 854 ml of an aqueous AgNO₃ (24.34 g) solution, KBr inan equimolar concentration and an aqueous solution (containing 3 mol %of KI) of low molecular weight oxidation-treated gelatin (24.34 g)having a molecular weight of 15,000 to a mixing vessel shown in FIG. 2where stirring blades having no rotary shaft protruding the wall of aclosed stirring tank and connected with magnetic coupling were rotatedin the converse direction, were continuously added to a reactor. Thesilver potential was kept at 0 mV to the saturated calomel electrode byseparately adding a KBr solution. In the fine grains added, the numberaverage equivalent-circle diameter was 0.021 μm, the coefficient ofvariation in the equivalent-circle diameter was 28% and the percentageby number of twin grains was 9%. By the growth here, the averagethickness of tabular grains became 0.044 μm. During the growth, 10 ml ofan aqueous solution containing potassium hexachloroiridate (0.04 mg) wasadded. At the completion of addition of AgNO₃, 10 ml of an aqueoussolution containing sodium benzenethiosulfonate (0.36 mg) was added.Together with this first growth, ultrafiltration was performed. Theultrafiltration module used for the ultrafiltration apparatus was flatmembrane Centramate Nova Series (fractional molecular weight: 30,000)produced by Pall. The reflux flow rate was 1 liter/min, the supplypressure was 0.09 MPa, the reflux pressure was 0.05 MPa and thepermeation pressure was 0 MPa. At this time, the liquid volume was 608ml. Then, as the second growth, silver halide fine gains were preparedby adding 689 ml of an aqueous AgNO₃ (82.7 g) solution, KBr in anequimolar concentration and an aqueous solution (containing 3 mol % ofKI) of low molecular weight oxidation-treated gelatin (82.7 g) having amolecular weight of 15,000 to the same mixing vessel as in the firstgrowth and added to the reactor. The silver potential was kept at 0 mVto the saturated calomel electrode by separately adding a KBr solution.In the fine grains added, the number average equivalent-circle diameterwas 0.026 μm, the coefficient of variation in the equivalent-circlediameter was 27% and the percentage by number of twin grains was 7%. Bythe growth here, the average thickness of tabular grains became 0.052μm. Then, as the third growth, silver halide fine gains were prepared byadding 519 ml of an aqueous AgNO₃ (83.0 g) solution, KBr in an equimolarconcentration and an aqueous solution (containing 3 mol % of KI) of lowmolecular weight oxidation-treated gelatin (83.0 g) having a molecularweight of 15,000 to the same mixing vessel as in the first growth andadded to the reactor. The silver potential was kept at 0 mV to thesaturated calomel electrode by separately adding a KBr solution. In thefine grains added, the number average equivalent-circle diameter was0.028 μm, the coefficient of variation in the equivalent-circle diameterwas 29% and the percentage by number of twin grains was 7%. Thethusprepared Emulsion V-b was tabular grains where the coefficient ofvariation in the equivalent-circle diameter was 29%, the number averageequivalent-circle diameter was 4.60 μm and the number average thicknesswas 0.056 μm.

[0330] (Preparation of Emulsion V-c)

[0331] Emulsion V-c was prepared almost in the same manner as in thepreparation of Emulsion V-a except that the procedure from the firstgrowth until the third growth was changed as follows.

[0332] As the first growth, silver halide fine grains prepared by adding854 ml of an aqueous AgNO₃ (136.0 g) solution, KBr in an equimolarconcentration and an aqueous solution (containing 3 mol % of KI) of lowmolecular weight oxidation-treated gelatin (136 g) having a molecularweight of 15,000 to a mixing vessel shown in FIG. 2 where stirringblades having no rotary shaft protruding the wall of a closed stirringtank and connected with magnetic coupling were rotated in the conversedirection, were continuously added to a reactor. The silver potentialwas kept at 0 mV to the saturated calomel electrode by separately addinga KBr solution. In the fine grains added, the number averageequivalent-circle diameter was 0.013 μm, the coefficient of variation inthe equivalent-circle diameter was 35% and the percentage by number oftwin grains was 15%. By the growth here, the average thickness oftabular grains became 0.053 μm. During the growth, 10 ml of an aqueoussolution containing potassium hexachloroiridate (0.2 mg) was added. Atthe completion of addition of AgNO₃, 10 ml of an aqueous solutioncontaining sodium benzenethiosulfonate (2 mg) was added. Thereafter, thesolution was bailed out to a volume of 608 ml. Then, as the secondgrowth, silver halide fine gains were prepared by adding 689 ml of anaqueous AgNO₃ (82.7 g) solution, KBr in an equimolar concentration andan aqueous solution (containing 3 mol % of KI) of low molecular weightoxidation-treated gelatin (49.6 g) having a molecular weight of 15,000to the same mixing vessel as in the first growth and added to thereactor. The silver potential was kept at 0 mV to the saturated calomelelectrode by separately adding a KBr solution. In the fine grains added,the number average equivalent-circle diameter was 0.013 μm, thecoefficient of variation in the equivalent-circle diameter was 32% andthe percentage by number of twin grains was 13%. By the growth here, theaverage thickness of tabular grains became 0.070 μm. Then, as the thirdgrowth, silver halide fine gains were prepared by adding 519 ml of anaqueous AgNO₃ (83.0 g) solution, KBr in an equimolar concentration andan aqueous solution (containing 3 mol % of KI) of low molecular weightoxidation-treated gelatin (83.0 g) having a molecular weight of 15,000to the same mixing vessel as in the first growth and added to thereactor. The silver potential was kept at 0 mV to the saturated calomelelectrode by separately adding a KBr solution. In the fine grains added,the number average equivalent-circle diameter was 0.014 μm, thecoefficient of variation in the equivalent-circle diameter was 36% andthe percentage by number of twin grains was 15%. The thus-preparedEmulsion V-c was tabular grains where the coefficient of variation inthe equivalent-circle diameter was 25%, the number averageequivalent-circle diameter was 4.0 μm and the number average thicknesswas 0.1 μm.

[0333] The characteristic values of Emulsions V-a, V-b and V-c are shownin Table 6. As apparent from the results in Table 6, the large sizetabular grain can be more reduced in the thickness by the productionprocess of the present invention. TABLE 6 Coefficient of variationPresence Number in of Average Number Equivalent- Name AbsenceEquivalent- Average Circle of of Circle Thick- Diameter of Emul-Ultrafil- Diameter ness All Grains sion tration (μm) (μm) (%) V-a none4.20 0.067 27 Comparison V-b done 4.60 0.056 29 Invention V-c none 4.00.1 25 Comparison

[0334] On a cellulose triacetate film support having provided thereon asubbing layer, chemically sensitized emulsions prepared above each wascoated under the coating conditions shown in Table 2 and a protectivelayer was provided, thereby obtaining Samples V-801, V-802 and V-803.

[0335] Each sample was exposed for {fraction (1/100)} second throughGelatin Filter SC-50 produced by Fuji Photo Film Co., Ltd. and acontinuous wedge and then processed by the method described in ExampleII.

[0336] The processed samples were measured on the density by a greenfilter. The sensitivity value at a density of fog+0.2 and the fog valueobtained are shown in Table 7. TABLE 7 Sample Name of No. Emulsion FogSensitivity VI-801 a 0.22 120 Comparison VI-802 b 0.22 139 InventionVI-803 c 0.24 100 Comparison

[0337] As apparent from the results in Table 7, a highsensitive emulsioncan be obtained by the production process of the present invention.

Example VI

[0338] This Examples is performed to verify the effect of the emulsionproduced by the production process of the present invention in amultilayer color photographic lightsensitive material.

[0339] Silver Halide Emulsions Em-A to Em-M were prepared as follows.

[0340] (Production Process of Em-A)

[0341] 42.2 L of an aqueous solution containing 31.7 g of low molecularweight gelatin having a molecular weight of 15,000, which was phthalatedto a phthalation ratio of 97%, and 31.7 g of KBr was kept at 35° C. andvigorously stirred. Thereto, 1,583 mL of an aqueous solution containing316.7 g of AgNO₃ and 1,583 mL of an aqueous solution containing 221.5 gof KBr and 52.7 g of low molecular weight gelatin having a molecularweight of 15,000 were added by a double jet method over 1 minute. Afterthe completion of addition, 52.8 g of KBr was immediately added andthen, 2,485 mL of an aqueous solution containing 398.2 g of AgNO₃ and2,581 mL of an aqueous solution containing 291.1 g of KBr were added bya double jet method over 2 minutes. After the completion of addition,44.8 g of KBr was immediately added. Thereafter, the temperature waselevated to 40° C. and the ripening was performed. After the completionof ripening, 923 g of gelatin having a molecular weight of 100,000phthalated to a phthalation ratio of 97% and 79.2 g of KBr were addedand then, 15,947 mL of an aqueous solution containing 5,103 g of AgNO₃and an aqueous KBr solution were added by a double jet method over 10minutes while accelerating the flow rate such that the final flow ratebecame 1.4 times the initial flow rate. At this time, the silverpotential was kept at −60 mV to the saturated calomel electrode. Afterwater washing, the emulsion was adjusted by adding gelatin such that thepH was 5.7, the pAg was 8.8, the mass in terms of silver per kg ofemulsion was 131.8 g and the mass of gelatin was 64.1 g. This emulsionwas used as a seed emulsion.

[0342] 1,211 mL of an aqueous solution containing 46 g of phthalatedgelatin having a phthalation ratio of 97% and 1.7 g of KBr was kept at75° C. and vigorously stirred. Thereto, 9.9 g of the seed emulsionprepared above was added and then 0.3 g of modified silicone oil (L7602,a product of Nippon Unicar) was added. After adjusting the pH to 5.5 byadding H₂SO₄, 67.6 mL of an aqueous solution containing 7.0 g of AgNO₃and an aqueous KBr solution were added by a double jet method over 6minutes while accelerating the flow rate such that the final flow ratebecame 5.1 times the initial flow rate. At this time, the silverpotential was kept at −20 mV to the saturated calomel electrode. Afteradding 2 mg of sodium benzene-thiosulfonate and 2 mg of thioureadioxide, 328 mL of an aqueous solution containing 105.6 g of AgNO₃ andan aqueous KBr solution were added by a double jet method over 56minutes while accelerating the flow rate such that the final flow ratebecame 3.7 times the initial flow rate. At this time, an AgI fine grainemulsion having a grain size of 0.037 μm was simultaneously added tohave a silver iodide content of 27 mol % while accelerating the flowrate and at the same time, keeping the silver potential at −50 mV to thesaturated calomel electrode. Then, 121.3 mL of an aqueous solutioncontaining 45.6 g of AgNO₃ and an aqueous KBr solution were added by adouble jet method over 22 minutes. At this time, the silver potentialwas kept at +20 mV to the saturated calomel electrode.

[0343] The temperature was elevated to 82° C. and the silver potentialwas adjusted to −80 mV by adding KBr. Thereafter, the above-describedAgI fine grain emulsion was added in an amount of 6.33 g in terms of themass of KI. After the completion of addition, 206.2 mL of an aqueoussolution containing 66.4 g of AgNO₃ was immediately added over 16minutes. For 5 minutes at the initial stage of addition, the silverpotential was kept at −80 mV by an aqueous KBr solution. The obtainedemulsion was washed with water washing and then gelatin was added toadjust the pH to 5.8 and the pAg to 8.7 at 40° C. After adding Compounds11 and 12, the temperature was elevated to 60° C. Thereafter,Sensitizing Dyes 11 and 12 were added and then, potassium thiocyanate,chloroauric acid, sodium thiosulfate and N,N-dimethylselenourea wereadded, thereby optimally performing the chemical sensitization. At thecompletion of chemical sensitization, Compounds 13 and 14 were added.The “optimally performing chemical sensitization” as used herein meansthat sensitizing dyes and compounds each was added in an amount rangingfrom 10⁻¹ to 10⁻⁸ mol per mol of silver halide.

[0344] (Production Process of Em-B)

[0345] 1,192 mL of an aqueous solution containing 0.96 g of lowmolecular weight gelatin and 0.9 g of KBr was kept at 40° C. andvigorously stirred. Thereto, 37.5 mL of an aqueous solution containing1.49 g of AgNO₃ and 37.5 mL of an aqueous solution containing 1.05 g ofKBr were added by a double jet method over 30 seconds. After adding 1.2g of KBr, the temperature was elevated to 75° C. and the ripening wasperformed. After the completion of ripening, 35 g of trimellited gelatinhaving a molecular weight of 100,000 where the amino group waschemically modified by a trimellitic acid was added and the pH wasadjusted to 7. Thereto, 6 mg of thiourea dioxide was added and then, 116mL of an aqueous solution containing 29 g of AgNO₃ and an aqueous KBrsolution were added by a double jet method while accelerating the flowrate such that the final flow rate became 3 times the initial flow rate.At this time, the silver potential was kept at −20 mV to the saturatedcalomel electrode. Thereafter, 440.6 mL of an aqueous solutioncontaining 110.2 g of AgNO₃ and an aqueous KBr solution were added by adouble jet method over 30 minutes while accelerating the flow rate suchthat the final flow rate became 5.1 times the initial flow rate. At thistime, the AgI fine grain emulsion used in the preparation of Em-A wassimultaneously added to have a silver iodide content of 15.8 mol % whileaccelerating the flow rate and at the same time, keeping the silverpotential at 0 mV to the saturated calomel electrode.

[0346] Thereto, 96.5 mL of an aqueous solution containing 24.1 g ofAgNO₃ and an aqueous KBr solution were added by a double jet method over3 minutes. At this time, the silver potential was kept at 0 mV. Afteradding 26 mg of sodium thiosulfate, the temperature was elevated to 55°C. and the silver potential was adjusted to −90 mV by adding an aqueousKBr solution. Thereafter, the above-described AgI fine grain emulsionwas added in an amount of 8.5 g in terms of the mass of KI. After thecompletion of addition, 228 mL of an aqueous solution containing 57 g ofAgNO₃ was immediately added over 5 minutes. At this time, the potentialwas adjusted by the aqueous KBr solution to become +20 mV at thecompletion of addition. The obtained emulsion was washed with waterwashing and chemically sensitized almost in the same manner as Em-A.

[0347] (Production Process of Em-C)

[0348] 1,192 mL of an aqueous solution containing 0.9 g of KBr and 1.02g of phthalated gelatin having a molecular weight of 100,000 and aphthalation ratio of 97% and containing 35 μmol/g of methionine was keptat 35° C. and vigorously stirred. Thereto, 42 mL of an aqueous solutioncontaining 4.47 g of AgNO₃ and 42 mL of an aqueous solution containing3.16 g of KBr were added by a double jet method over 9 seconds. Afteradding 2.6 g of KBr, the temperature was elevated to 63° C. and theripening was performed. After the completion of ripening, 41.2 g oftrimellited gelatin having a molecular weight of 100,000 used in thepreparation of Em-B and 18.5 g of NaCl were added. The pH was adjustedto 7.2 and then, 8 mg of dimethylaminoborane was added. Thereafter, 203mL of an aqueous solution containing 26 g of AgNO₃ and an aqueous KBrsolution were added by a double jet method while accelerating the flowrate such that the final flow rate became 3.8 times the initial flowrate. At this time, the silver potential was kept at −30 mV to thesaturated calomel electrode.

[0349] Thereafter, 440.6 mL of an aqueous solution containing 110.2 g ofAgNO₃ and an aqueous KBr solution were added by a double jet method over24 minutes while accelerating the flow rate such that the final flowrate became 5.1 times the initial flow rate. At this time, the AgI finegrain emulsion used in the preparation of Em-A was simultaneously addedto have a silver iodide content of 2.3 mol % while accelerating the flowrate and at the same time, keeping the silver potential at −20 mV to thesaturated calomel electrode. Thereto, 10.7 mL of an aqueous 1N potassiumthiocyanate solution was added and then, 153.5 ml of an aqueous solutioncontaining 24.1 g of AgNO₃ and an aqueous KBr solution were added by adouble jet method over 2 minutes and 30 seconds. At this time, thesilver potential was kept at 10 mV. Thereafter, the silver potential wasadjusted to −70 mV by adding an aqueous KBr solution. Subsequently, theabove-described AgI fine grain emulsion was added in an amount of 6.4 gin terms of the mass of KI. After the completion of addition, 404 mL ofan aqueous solution containing 57 g of AgNO₃ was immediately added over45 minutes. At this time, the potential was adjusted by the aqueous KBrsolution to become −30 mV at the completion of addition. The obtainedemulsion was washed with water washing and chemically sensitized almostin the same manner as Em-A.

[0350] (Production Process of Em-D)

[0351] Em-D was prepared almost in the same manner as Em-C except thatin the preparation of Em-C, the amount of AgNO₃ added at the nucleationwas changed to 2.3 times and the potential was adjusted by an aqueousKBr solution such that the potential became +90 mV at the completion ofthe final addition of 404 mL of an aqueous solution containing 57 g ofAgNO_(3.)

[0352] (Production Process of Em-E)

[0353] 1,200 mL of an aqueous solution containing 0.75 g of lowmolecular weight gelatin having a molecular weight of 15,000, 0.9 g ofKBr and 0.2 g of modified silicone oil used in the preparation of Em-Awas kept at 39° C., adjusted to a pH of 1.8 and vigorously stirred.Thereto, an aqueous solution containing 0.45 g of AgNO₃ and an aqueousKBr solution containing 1.5 mol % of KI were added by a double jetmethod over 16 seconds. At this time, the excess concentration of KBrwas kept constant. The temperature was elevated to 54° C. and theripening was performed. After the completion of ripening, 20 g ofphthalated gelatin having a molecular weight of 100,000 and aphthalation ratio of 97% and containing 35 μmol/g of methionine wasadded. The pH was adjusted to 5.9 and then, 2.9 g of KBr was added.Thereto, 288 mL of an aqueous solution containing 28.8 g of AgNO₃ and anaqueous KBr solution were added by a double jet method over 53 minutes.At this time, the AgI fine grain emulsion used in the preparation ofEm-A was simultaneously added to have a silver iodide content of 4.1 mol% and the silver potential was kept at −60 mV to the saturated calomelelectrode. After adding 2.5 g of KBr, an aqueous solution containing87.7 g of AgNO₃ and an aqueous KBr solution were added by a double jetmethod over 63 minutes while accelerating the flow rate such that thefinal flow rate became 1.2 times the initial flow rate. At this time,the above-described AgI fine grain emulsion was simultaneously added tohave a silver iodide content of 10.5 mol % while accelerating the flowrate and keeping the silver potential at −70 mV.

[0354] Thereafter, 1 mg of thiourea dioxide was added and then, 132 mLof an aqueous solution containing 41.8 g of AgNO₃ and an aqueous KBrsolution were added by a double jet method over 25 minutes. The additionof the aqueous KBr solution was controlled such that the potentialbecame +20 mV at the completion of addition. Subsequently, 2 mg ofsodium benzenethiosulfonate was added, the pH was adjusted to 7.3, thesilver potential was adjusted to −70 mV by adding KBr and then theabove-described AgI fine grain emulsion was added in an amount of 5.73 gin terms of the mass of KI. After the completion of addition, 609 mL ofan aqueous solution containing 66.4 g of AgNO₃ was immediately addedover 10 minutes. For 6 minutes at the initial stage of addition, thesilver potential was kept at −70 mV by an aqueous KBr solution. Theobtained emulsion was washed with water and adjusted to a pH of 6.5 anda pAg of 8.2 at 40° C. by adding gelatin. Then, Compounds 11 and 12 wereadded, the temperature was elevated to 56° C., and the above-describedAgI fine grain emulsion was added in an amount of 0.0004 mol per mol ofsilver. Thereafter, Sensitizing Dyes 13 and 14 were added and thenpotassium thiocyanate, chloroauric acid, sodium thiosulfate andN,Ndimethylselenourea were added, thereby optimally performing thechemical sensitization. At the completion of chemical sensitization,Compounds 13 and 14 were added.

[0355] (Production Process of Em-F)

[0356] Em-F was prepared almost in the same manner as Em-E except thatin the preparation of Em-E, the amount of AgNO₃ added at the nucleationwas changed to 4.12 times and the sensitizing dyes were changed toSensitizing Dyes 12, 15, 16 and 17.

[0357] (Production Process of Em-G)

[0358] 1,200 mL of an aqueous solution containing 0.70 g of lowmolecular weight gelatin having a molecular weight of 15,000, 0.9 g ofKBr, 0.175 g of KI and 0.2 g of modified silicone oil used in thepreparation of Em-A was kept at 33° C., adjusted to a pH of 1.8 andvigorously stirred. Thereto, an aqueous solution containing 1.8 g ofAgNO₃ and an aqueous KBr solution containing 3.2 mol % of KI were addedby a double jet method over 9 seconds. At this time, the excessconcentration of KBr was kept constant. The temperature was elevated to62° C. and the ripening was performed. After the completion of ripening,27.8 g of trimellited gelatin having a molecular weight of 100,000 andcontaining 35 pmol/g of methionine, where the amino group was chemicallymodified by a trimellitic acid, was added. The pH was adjusted to 6.3and then, 2.9 g of KBr was added. Thereto, 270 mL of an aqueous solutioncontaining 27.58 g of AgNO₃ and an aqueous KBr solution were added by adouble jet method over 37 minutes. At this time, an AgI fine grainemulsion having a grain size of 0.008 μm, which was prepared by mixingan aqueous solution of low molecular weight gelatin having a molecularweight of 15,000, an aqueous AgNO₃ solution and an aqueous KI solutionin a separate chamber having a magnetic coupling induction-type stirringmachine described in JP-A-10-43570 immediately before the addition, wassimultaneously added to have a silver iodide content of 4.1 mol % andthe silver potential was kept at −60 mV to the saturated calomelelectrode.

[0359] After adding 2.6 g of KBr, an aqueous solution containing 87.7 gof AgNO₃ and an aqueous KBr solution were added by a double jet methodover 49 minutes while accelerating the flow rate such that the finalflow rate became 3.1 times the initial flow rate. At this time, theabove-described AgI fine grain emulsion prepared by mixing those aqueoussolutions immediately before the addition was simultaneously added tohave a silver iodide content of 7.9 mol % while accelerating the flowrate and keeping the silver potential at −70 mV. Thereafter, 1 mg ofthiourea dioxide was added and then, 132 mL of an aqueous solutioncontaining 41.8 g of AgNO₃ and an aqueous KBr solution were added by adouble jet method over 20 minutes. The addition of the aqueous KBrsolution was controlled such that the potential became +20 mV at thecompletion of addition. The temperature was elevated to 78° C., the pHwas adjusted to 9.1, and then the potential was adjusted to −60 mV byadding KBr. Subsequently, the AgI fine grain emulsion used in thepreparation of Em-A was added in an amount of 5.73 g in terms of themass of KI. After the completion of addition, 321 mL of an aqueoussolution containing 66.4 g of AgNO₃ was immediately added over 4minutes. For 2 minutes at the initial stage of addition, the silverpotential was kept at −60 mV by an aqueous KBr solution. The obtainedemulsion was washed with water and chemically sensitized almost in thesame manner as Em-F.

[0360] (Production Process of Em-H)

[0361] An aqueous solution containing 17.8 g of ion exchanged gelatinhaving a molecular weight of 100,000, 6.2 g of KBr and 0.46 g of KI waskept at 45° C. and vigorously stirred. Thereto, an aqueous solutioncontaining 11.85 g of AgNO₃ and an aqueous solution containing 3.8 g ofKBr were added by a double jet method over 45 seconds. The temperaturewas elevated to 63° C., then 24.1 g of ion exchanged gelatin having amolecular weight of 100,000 was added, and ripening was performed. Afterthe completion of ripening, an aqueous solution containing 133.4 g ofAgNO₃ and an aqueous KBr solution were added by a double jet method over20 minutes while accelerating the flow rate such that the final flowrate became 2.6 times the initial flow rate. At this time, the silverpotential was kept at +40 mV to the saturated calomel electrode.

[0362] Also, 10 minutes after the initiation of addition, 0.1 mg ofK₂IrCl₆ was added. Thereafter, 7 g of NaCl was added and then, anaqueous solution containing 45.6 g of AgNO₃ and an aqueous KBr solutionwere added by a double jet method over 12 minutes. At this time, thesilver potential was kept at +90 mV. Over 6 minutes from the initiationof addition, 100 ml of an aqueous solution containing 29 mg of yellowprussiate of potash was added. Then, 14.4 g of KBr was added and 6.3 gof the AgI fine grain emulsion used in the preparation of Em-A was addedin an amount of 6.3 g in terms of the mass of KI. After the completionof addition, an aqueous solution containing 42.7 g of AgNO₃ and anaqueous KBr solution were immediately added by a double jet method over11 minutes. At this time, the silver potential was kept at +90 mV. Theobtained emulsion was washed with water and chemically sensitized almostin the same manner as Em-F.

[0363] (Production Process of Em-I)

[0364] Em-I was prepared almost in the same manner as in the preparationof Em-H except that the temperature at the nucleation was changed to 35°C.

[0365] (Production Process of Em-J)

[0366] 1,200 mL of an aqueous solution containing 0.9 g of KBr and 0.38g of phthalated gelatin having a molecular weight of 100,000 and aphthalation ratio of 97% was kept at 60° C, adjusted to a pH of 2 andvigorously stirred. Thereto, an aqueous solution containing 1.96 g ofAgNO₃ and an aqueous solution containing 1.67 g of KBr and 0.172 g of KIwere added by a double jet method over 30 seconds. After the completionof ripening, 12.8 g of trimellited gelatin having a molecular weight of100,000 and containing 35 μm/g of methionine, where the amino group waschemically modified by a trimellitic acid, was added. The pH wasadjusted to 5.9 and then, 2.99 g of KBr and 6.2 g of NaCl were added.Thereafter, 60.7 mL of an aqueous solution containing 27.3 g of AgN0₃and an aqueous KBr solution were added by a double jet method over 31minutes. At this time, the silver potential was kept at −50 mV to thesaturated calomel electrode. Thereafter, an aqueous solution containing65.6 g of AgNO₃ and an aqueous KBr solution were added by a double jetmethod over 37 minutes while accelerating the flow rate such that thefinal flow rate became 2.1 times the initial flow rate. At this time,the AgI fine grain emulsion used in the preparation of Em-A wassimultaneously added to have a silver iodide content of 6.5 mol % whileaccelerating the flow rate and at the same time, keeping the silverpotential at −50 mV to the saturated calomel electrode.

[0367] Thereto, 1.5 mg of thiourea dioxide was added and then, 132 mL ofan aqueous solution containing 41.8 g of AgNO₃ and an aqueous KBrsolution were added by a double jet method over 13 minutes. At thistime, the addition of the aqueous KBr solution was controlled such thatthe silver potential became +40 mV at the completion of addition. Then,2 mg of sodium benzenethiosulfonate was added and the silver potentialadjusted to −100 mV by adding KBr. Subsequently, the above-described AgIfine grain emulsion was added in an amount of 6.2 g in terms of the massof KI. After the completion of addition, 300 mL of an aqueous solutioncontaining 88.5 g of AgNO₃ was immediately added over 8 minutes. At thistime, the potential was adjusted by the addition of the aqueous KBrsolution to become +60 mV at the completion of addition. The obtainedemulsion was washed with water and then gelatin was added to adjust thepH to 6.5 and the pAg to 8.2 at 40° C. After adding Compounds 11 and 12,the temperature was elevated to 61° C. Thereafter, Sensitizing Dyes 18,19, 20 and 21 were added and then, K₂IrCl₆, potassium thiocyanate,chloroauric acid, sodium thiosulfate and N,N-dimethylselenourea wereadded, thereby optimally performing the chemical sensitization. At thecompletion of chemical sensitization, Compounds 13 and 14 were added.

[0368] (Production Process of Em-K)

[0369] 1,200 mL of an aqueous solution containing 4.9 g of low molecularweight gelatin having a molecular weight of 15,000 and 5.3 g of KBr waskept at 60° C. and vigorously stirred. Thereto, 27 mL of an aqueoussolution containing 8.75 g of AgNO₃ and 36 mL of an aqueous solutioncontaining 6.45 g of KBr were added by a double jet method over 1minute. The temperature was elevated to 75° C. and then, 21 mL of anaqueous solution containing 6.9 g of AgNO₃ was added over 2 minutes.Thereafter, 26 g of NH₄NO₃ and 56 mL of 1N NaOH were sequentially addedand then ripening was performed. After the completion of ripening, thepH was adjusted to 4.8. Thereto, 438 mL of an aqueous solutioncontaining 141 g of AgNO₃ and 458 mL of an aqueous solution containing102.6 g of KBr were added by a double jet method while accelerating theflow rate such that the final flow rate became 4 times the initial flowrate. Subsequently, the temperature was lowered to 55° C. and then, 240mL of an aqueous solution containing 7.1 g of AgNO₃ and an aqueoussolution containing 6.46 g of KI were added by a double jet method over6 minutes. After adding 7.1 g of KBr, 4 mg of sodiumbenzenethiosulfonate and 0.05 mg of K₂IrCl₆ were added. Thereto, 177 mLof an aqueous solution containing 57.2 g of AgNO₃ and 223 mL of anaqueous solution containing 40.2 g of KBr were added by a double jetmethod over 8 minutes. The obtained emulsion was washed with water andchemically sensitized almost in the same manner as Em-J.

[0370] (Production Process of Em-L)

[0371] Em-L was prepared almost in the same manner as in the preparationof Em-K except that the temperature at the nucleation was changed to 40°C.

[0372] (Production Process of Em-M)

[0373] Em-M was prepared almost in the same manner as Em-J except thatthe chemical sensitization was performed almost in the same manner asEm-F.

[0374] The characteristic values of silver halide emulsions Em-A to Em-Mare shown together in Table 8. TABLE 8 Equivalent- Distance Circlebetween Percentage Diameter Thickness Aspect Twin Faces of Tabular IContent (μm) (μm) Ratio (μm) Grains Ratio of (mol %) CoefficientCoefficient Coefficient Coefficient Occupying (100) Coefficient Surfaceof of of of in Entire Face to of Cl I Name of Variation VariationVariation Variation Projected Side Variation Content Content Emulsion(%) (%) (%) Tabularity (%) Area (%) Face (%) (mol %) (mol %) Em-A 1.98230.19828 1035 51 0.01432 92 23 1517 0 4.3 Em-B 1.3025 0.10827 1238 1110.01330 93 22 1116 0 3.6 Em-C 1.0027 0.08326 1237 145 0.01230 93 18 48 11.8 Em-D 0.7531 0.07518 1029 133 0.01027 91 33 48 2 1.9 Em-E 2.02310.10119 2042 198 0.01333 99 20 77 0 2.4 Em-F 0.5426 0.07718 2033 2600.01326 99 23 77 0 2.5 Em-G 1.0818 0.07215 1519 208 0.00822 97 23 65 02.0 Em-H 0.4416 0.2213 29 9 0.01318 90 38 36 2 1 Em-I 0.3317 0.16513 21212 0.01318 88 42 36 2 1 Em-J 0.8318 0.12220 1522 123 0.01219 98 23 56 11.8 Em-K 1.0916 0.15618 719 45 0.01316 99 22 37 0 2.7 Em-L 0.84170.12018 719 58 0.01316 99 25 37 0 2.7 Em-M 1.8318 0.12220 1522 1230.01219 98 23 56 1 1.8

[0375] (1) Support

[0376] The support used in this Example was prepared by the followingmethod.

[0377] 100 Mass parts of polyethylene-2,6-naphthalate polymer and 2 massparts of Tinuvin P.326 (produced by Geigy) as an ultraviolet absorbentwere dried, melted at 300° C., extruded from a T-die, stretchedlongitudinally to 3.3 times at 140° C., then stretched transversely to3.3 times at 130° C., and heat fixed at 250° C. for 6 seconds to obtaina PEN (polyethylene naphthalate) film having a thickness of 90 μm. Tothis PEN film, a blue dye, a magenta dye and a yellow dye (I-1, I-4,I-6, I-24, I-26, I-27 and II-5 described in JIII Journal of TechnicalDisclosure, No. 94-6023) were added each in an appropriate amount.Furthermore, the film was wound around a stainless steelmade core havinga diameter of 20 cm and imparted with heat history of 110° C. for 48hours to obtain a support difficult of having curling habit.

[0378] 2) Coating of Undercoat Layer

[0379] Both surfaces of the support obtained above were subjected tocorona discharge treatment, UV discharge treatment and glow dischargetreatment. Then, an undercoat solution comprising 0.1 g/m² of gelatin,0.01 g/m² of sodium α-sulfodi-2-ethylhexylsuccinate, 0.04 g/m² ofsalicylic acid, 0.2 g/m² of p-chlorophenol, 0.012 g/m² of(CH₂═CHSO₂CH₂CH₂NHCO) ₂CH₂ and 0.02 g/m² of a polyamide-epichlorohydrinpolycondensate was coated (10 ml/m², using a bar coater) on each surfaceto provide an undercoat layer in the side of high temperature at thestretching. The drying was performed at 115° C. for 6 minutes (rollersand conveyance device in the drying zone all were heated at 115° C.).

[0380] 3) Coating of Back Layer

[0381] On one surface of the undercoated support, an antistatic layer, amagnetic recording layer and a slipping layer each having the followingcomposition were provided as the back layer.

[0382] 3-1) Coating of Antistatic Layer

[0383] The antistatic layer was provided by coating 0.2 g/m² of a fineparticle powder dispersion of tin oxide-antimony oxide composite havingan average particle size of 0.005 μm (secondary aggregate particle size:about 0.08 μm) and a resistivity of 5ω·cm together with 0.05 g/m² ofgelatin, 0.02 g/m² of (CH₂═CHSO₂CH₂CH₂NHCO) ₂CH₂, 0.005 g/m² ofpoly(polymerization degree: 10)oxyethylene-p-nonylphenol and resorcin.

[0384] 3-2) Coating of Magnetic Recording Layer

[0385] Using a bar coater, 0.06 g/m² of cobalt-γ-iron oxide (specificsurface area: 43 m²/g, longer axis: 0.14 μm, single axis: 0.03 μm,saturation magnetization: 89 emu/g, Fe²⁺/Fe³⁺=6/94, the surface wastreated with aluminum oxide and silicon oxide to 2 mass% based on ironoxide) subjected to a covering treatment with 3-poly(polymerizationdegree: 15)oxyethylene-propyloxytrimethoxysilane (15 mass %) was coatedtogether with 1.2 g/m² of diacetyl cellulose (iron oxide was dispersedby an open kneader and a sand mill), 0.3 g/m² ofC₂H₅C(CH₂OCONH—C₆H₃(CH₃)NCO)₃ as a hardening agent and acetone, methylethyl ketone and cyclohexanone as solvents to obtain a magneticrecording layer having a layer thickness of 1.2 μm. Silica particle (0.3μm) as a matting agent and aluminum oxide (0.15 μm) as an abrasivesubjected to a covering treatment with 3-poly(polymerization degree:15)oxyethylene-propyloxytrimethoxysilane (15 mass%) were added each to10 mg/M². The drying was performed at 115° C. for 6 minutes (rollers andconveyance device in the drying zone all were heated at 115° C.). Theincrease in the color density of the magnetic recording layer D^(B) byX-light (blue filter) was about 0.1, the saturation magnetization momentof the magnetic recording layer was 4.2 emu/g, the coercive force was7.3×10⁴ A/m and the angular ratio was 65%.

[0386] 3-3) Preparation of Slipping Layer

[0387] Diacetyl cellulose (25 mg/m²) and a mixture of C₆H₁₃CH (OH)C₁₀H₂₀COOC₄₀H₈₁ (Compound a, 6 mg/M²)/C₅₀H₁₀₁(CH₂CH₂O)₁₆H (Compound b, 9mg/m²) were coated. This mixture was prepared by melting the compoundsin xylene/propylene monomethyl ether (1/1) at 105° C. and pouring anddispersing the melt in propylene monomethyl ether (10-fold amount) atnormal temperature. The resulting mixture was formed into a dispersion(average particle size: 0.01 μm) in acetone and then added. Silicaparticle (0.3 μm) as a matting agent and alumina oxide (0.15 μm) coveredwith 3-poly(polymerization degree:15)oxyethylenepropyloxytrimethoxysilane (15 mass %) as an abrasive wereadded each to 15 mg/m². The drying was performed at 115° C. for 6minutes (rollers and the conveyance device in the drying zone all wereheated at 115° C.). The slipping layer had excellent capabilities suchthat the coefficient of dynamic friction was 0.06 (stainless steel ball:5 mmφ; load: 100 g; speed: 6 cm/min), the coefficient of static frictionwas 0.07 (by clip method) and the coefficient of dynamic frictionbetween the emulsion surface and the slipping layer, which will bedescribed later, was 0.12.

[0388] 4) Coating of Light-Sensitive Layer

[0389] Layers each having the following composition were coated one onanother in the side opposite the back layer provided above to prepare acolor negative light-sensitive material Sample 901.

[0390] (Composition of Light-Sensitive Layer)

[0391] The main materials used in each layer are classified as follows.

[0392] ExC: cyan coupler

[0393] ExM: magenta coupler

[0394] ExY: yellow coupler

[0395] UV: ultraviolet absorbent

[0396] HBS: high-boiling point organic solvent

[0397] H: gelatin hardening agent

[0398] (Specific Compounds are Noted by the Numeral affixed to theSymbol and Chemical Formulae are Shown Later.)

[0399] Numerals corresponding to respective components each shows acoated amount expressed by the unit of g/m². In the case of silverhalide, the coated amount is shown in terms of silver. First Layer:(First Antihalation Layer) Black Colloidal Silver as silver 0.155Surface fogged AgBrI (2) as silver 0.01 of 0.07 μm Gelatin 0.87 ExC-10.002 ExC-3 0.002 Cpd-2 0.001 HBS-1 0.004 HBS-2 0.002 Second Layer:(Second Antihalation Layer) Black Colloidal Silver as silver 0.066Gelatin 0.407 ExM-1 0.050 ExF-1 2.0 × 10⁻³ HBS-1 0.074 Solid DisperseDye ExF-2 0.015 Solid Disperse Dye ExF-3 0.020 Third Layer: (Interlayer)AgBrI (2) of 0.07 μm as silver 0.020 ExC-2 0.022 Polyethyl acrylatelatex 0.085 Gelatin 0.294 Fourth Layer: (Low-speed Red-SensitiveEmulsion Layer) Em-K as silver 0.323 ExC-1 0.109 ExC-3 0.044 ExC-4 0.072ExC-5 0.011 ExC-6 0.003 Cpd-2 0.025 Cpd-4 0.025 HBS-1 0.17 Gelatin 0.80Fifth Layer: (Medium-speed Red-Sensitive Emulsion Layer) Em-L as silver0.21 Em-J as silver 0.62 ExC-1 0.14 ExC-2 0.026 ExC-3 0.020 ExC-4 0.12ExC-5 0.016 ExC-6 0.007 Cpd-2 0.036 Cpd-4 0.028 HBS-1 0.16 Gelatin 1.18Sixth Layer: (High-speed Red-Sensitive Emulsion Layer) Emulsion V-a ofExample V as silver 1.47 ExC-1 0.18 ExC-3 0.07 ExC-6 0.029 ExC-7 0.010ExY-5 0.008 Cpd-2 0.046 Cpd-4 0.077 HBS-1 0.25 HBS-2 0.12 Gelatin 2.12Seventh Layer: (Interlayer) Cpd-1 0.089 Solid Disperse Dye ExF-4 0.030HBS-1 0.050 Polyethyl acrylate latex 0.83 Gelatin 0.84 Eighth Layer:(Layer for Imparting Interimage Effect to Red-Sensitive Layer) Em-E assilver 0.560 Cpd-4 0.030 ExM-2 0.096 ExM-3 0.028 ExY-1 0.031 ExG-1 0.006HBS-1 0.085 HBS-3 0.003 Gelatin 0.58 Ninth Layer: (Low-speedGreen-Sensitive Emulsion Layer) Em-G as silver 0.39 Em-H as silver 0.28Em-I as silver 0.35 ExM-2 0.36 ExM-3 0.045 ExG-1 0.005 HBS-1 0.28 HBS-30.01 HBS-4 0.27 Gelatin 1.39 Tenth Layer: (Medium-speed Green-SensitiveEmulsion Layer) Em-F as silver 0.20 Em-G as silver 0.25 ExC-6 0.009ExM-2 0.031 ExM-3 0.029 ExY-1 0.006 ExM-4 0.028 ExG-1 0.005 HBS-1 0.064HBS-3 2.1 × 10⁻³ Gelatin 0.44 Eleventh Layer: (High-speedGreen-Sensitive Emulsion Layer) Em-M as silver 0.99 ExC-6 0.004 ExM-10.016 ExM-3 0.036 ExM-4 0.020 ExM-5 0.004 ExY-5 0.003 ExM-2 0.013 ExG-10.005 Cpd-4 0.007 HBS-1 0.18 Polyethyl acrylate latex 0.099 Gelatin 1.11Twelfth Layer: (Yellow Filter Layer) Yellow Colloidal Silver as silver0.047 Cpd-1 0.16 Oil-Soluble Dye ExF-5 0.010 Solid Disperse Dye ExF-60.010 HBS-1 0.082 Gelatin 1.057 Thirteenth Layer: (Low-speedBlue-Sensitive Emulsion Layer) Em-B as silver 0.18 Em-C as silver 0.20Em-D as silver 0.07 ExC-1 0.041 ExC-8 0.012 ExY-1 0.035 ExY-2 0.71 ExY-30.10 ExY-4 0.005 Cpd-2 0.10 Cpd-3 4.0 × 10⁻³ HBS-1 0.24 Gelatin 1.41Fourteenth Layer: (High-speed Blue-Sensitive Emulsion Layer) Em-A assilver 0.75 ExC-1 0.013 ExY-2 0.31 ExY-3 0.05 ExY-6 0.062 Cpd-2 0.075Cpd-3 1.0 × 10⁻³ HBS-1 0.10 Gelatin 0.91 Fifteenth Layer: (FirstProtective Layer) AgBrI (2) of 0.07 μm as silver 0.30 UV-1 0.21 UV-20.13 UV-3 0.20 UV-4 0.025 F-18 0.009 F-19 0.005 F-20 0.005 HBS-1 0.12HBS-4 5.0 × 10⁻² Gelatin 2.3 Sixteenth Layer: (Second Protective Layer)H-1 0.40 B-1 (Diameter: 1.7 μm) 5.0 × 10⁻² B-2 (Diameter: 1.7 μm) 0.15B-3 0.05 S-1 0.20 Gelatin 0.75

[0400] Furthermore, in order to improve storability, processability,pressure resistance, antifungal and microbicidal property, antistaticproperty and coatability, W-1 to W-5, B-4 to B-6, F-1 to F-18, ironsalt, lead salt, gold salt, platinum salt, palladium salt, iridium salt,ruthenium salt and rhodium salt were appropriately added to each layer.Also, in the preparation of Sample VI-901, calcium in the form of anaqueous calcium nitrate solution was added in an amount of 8.5×10⁻³ g tothe coating solution for the eighth layer and in an amount of 7.9×10⁻³ gto the coating solution for the eleventh layer, per mol of silverhalide.

[0401] Samples VI-902 to VI-903 were prepared by changing Emulsion V-aprepared in Example V for the six layer to Emulsions V-b and V-c,respectively. Preparation of Dispersion of Organic Solid Disperse Dye:

[0402] ExF-3 was dispersed by the following method. That is, 21.7 mL ofwater, 3 mL of a 5% aqueous solution of sodiump-octylphenoxyethoxyethoxyethanesulfonate and 0.5 g of a 5% aqueoussolution of p-octylphenoxypolyoxyethylene ether (polymerization degree:10) were charged into a 700-mL pot mill and thereto 5.0 g of Dye ExF-3and 500 ml of zirconium oxide beads (diameter: 1 mm) were added. Thecontents were dispersed for 2 hours using a BO-Type vibration ball millmanufactured by Chuo Koki K.K. After the dispersion, the contents weretaken out and added to 8 g of an aqueous 12.5% gelatin solution andthereafter, beads were removed by filtration to obtain a gelatindispersion of the dye. The thus-obtained fine dye particles had anaverage particle diameter of 0.24 μm.

[0403] The solid dispersion of ExF-4 was obtained in the same manner.The fine dye particles obtained had an average particle diameter of 0.45μm. ExF-2 was dispersed by the microprecipitation dispersing methoddescribed in Example 1 of EP-A-549489. The average particle diameter was0.06 μm.

[0404] The solid dispersion of ExF-6 was dispersed by the followingmethod.

[0405] To 2,800 g of a wet cake of ExF-6 containing 18% or water, 4,000g of water and 376 g of a 3% solution of W-2 were added and stirred toobtain a slurry of ExF-6 having a concentration of 32%. Then, 1,700 mLof zirconia beads having an average particle size of 0.5 mm were filledin Ultraviscomill (UVM-2) manufactured by Imex and the slurry was passedtherethrough and pulverized at a peripheral speed of about 10 m/sec anda discharge amount of 0.5 L/min for 8 hours. The average particle sizewas 0.52 μm.

[0406] The compounds used for forming each layer are shown below.

[0407] Each sample was exposed for {fraction (1/100)} second throughGelatin Filter SC-39 (a long wavelength light transmitting filter with acut-off wavelength of 390 nm) produced by Fuji Photo Film Co., Ltd. anda continuous wedge. The development was performed as follows using anautomatic developing machine FP-360B manufactured by Fuji Photo FilmCo., Ltd. which was modified not to flow the overflow solution of thebleaching bath to the post bath but to discharge all to the wastesolution tank. In this FP-360B, an evaporation correcting meansdescribed in JIII Journal of Technical Disclosure, No. 94-4992 wasmounted.

[0408] The processing steps and the composition of each processingsolution are shown below. (Processing Step) Processing Replenishing TankProcessing Temperature Amount* Volume Step Time (° C.) (mL) (L) Colordevelopment 3 min 5 sec 37.8 20 11.5 Bleaching 50 sec 38.0 5 5 Fixing(1) 50 sec 38.0 — 5 Fixing (2) 50 sec 38.0 8 5 Water washing 30 sec 38.017 3 Stabilization (1) 20 sec 38.0 — 3 Stabilization (2) 20 sec 38.0 153 Drying 1 min 30 sec 60.0

[0409] The stabilizing solution and the fixing solution each was in acountercurrent system of from (2) to (1) and the overflow solution ofwashing water was all introduced into the fixing bath (2). The amount ofdeveloper carried over into the bleaching step, the amount of bleachingsolution carried over into the fixing step and the amount of fixingsolution carried over into the water washing step were 2.5 mL, 2.0 mLand 2.0 mL, respectively, per 1.1 m of 35 mm-width light-sensitivematerial. The cross-over time was 6 seconds in each interval and thistime is included in the processing time of the previous step.

[0410] The open area of the above-described processing machine was 100cm² for the color developer, 120 cm² for the bleaching solution andabout 100 cm² for other processing solutions.

[0411] The composition of each processing solution is shown below. TankSolution Replenisher (g) (g) (Color Developer)Diethylenetriaminepentaacetic 3.0 3.0 acid Disodiumcatechol-3,5-disulfonate 0.3 0.3 Sodium sulfite 3.9 5.3 Potassiumcarbonate 39.0 39.0 Disodium N,N-bis(2-sulfonato- 1.5 2.0 ethyl)hydroxylamine Potassium bromide 1.3 0.3 Potassium iodide 1.3 mg —4-Hydroxy-6-methyl-1,3,3a,7- 0.05 — tetrazaindene Hydroxylamine sulfate2.4 3.3 2-Methyl-4-[N-ethyl-N-β-hydroxy- 4.5 6.5 ethylamino]anilinesulfate Water to make 1.0 L 1.0 L pH (adjusted by potassium 10.05 10.18hydroxide and sulfuric acid) (Bleaching Solution) Ammonium1,3-diaminopropane- 113 170 tetraacetato ferrate monohydrate Ammoniumbromide 70 105 Ammonium nitrate 14 21 Succinic acid 34 51 Maleic acid 2842 Water to make 1.0 L 1.0 L pH [adjusted by aqueous ammonia] 4.6 4.0

[0412] (Fixing Solution (1): tank solution)

[0413] A 5:95 (by volume) mixed solution of the bleaching tank solutionabove and the fixing tank solution shown below (pH: 6.8). (FixingSolution (2)) Tank Solution Replenisher (g) (g) Aqueous ammoniumthiosulfate 240 ml 720 ml solution (750 g/L) Imidazole 7 21 Ammoniummethanethiosulfonate 5 15 Ammonium methanesulfinate 10 30Ethylenediaminetetraacetic acid 13 39 Water to make 1.0 L 1.0 L pH[adjusted by aqueous ammonia 7.4 7.45 and acetic acid]

[0414] (Washing Water)

[0415] Tap water was passed through a mixed bed column filled with anH-type strongly acidic cation exchange resin (Amberlite IR-120B,produced by Rhom and Haas) and an OHtype strongly basic anion exchangeresin (Amberlite IR-400, produced by the same company) to reduce thecalcium and magnesium ion concentrations each to 3 mg/L or less and thenthereto 20 mg/L of sodium isocyanurate dichloride and 150 mg/L of sodiumsulfate were added. The resulting solution had a pH of 6.5 to 7.5.(Stabilizing Solution) Tank solution and replenisher were common. (unit:g) Sodium p-toluenesulfinate 0.03 Polyoxyethylene-p-monononylphenyl 0.2ether (average polymerization degree: 10) Sodium1,2-benzoisothiazolin-3- 0.10 one Disodium ethylenediaminetetra- 0.05acetate 1,2,4-Triazole 1.3 1,4-Bis(1,2,4-triazol-1-yl- 0.75methyl)piperazine Water to make 1.0 L pH 8.5

[0416] The results are shown in Table 9. TABLE 9 Name of Sample Emulsionof No. Sixth Layer Fog Sensitivity VI-901 V-a 0.18 114 Comparison VI-902V-b 0.18 130 Invention VI-903 V-c 0.18 100 Comparison

[0417] As apparently seen from Table 9, a silver halide emulsion havinghigh-sensitivity with the fog on the equal level can be prepared byusing an emulsion produced according to the production process of thepresent invention.

Example VII

[0418] The production process of emulsion of the present invention isdescribed in detail below. (Preparation of Emulsion VII-a)

[0419] 1,100 mL of an aqueous solution containing 0.32 g of KBr and 1.38g of oxidation-treated low molecular weight gelatin having an averagemolecular weight of 20,000 was stirred while keeping at 5° C. Thereto,200 ml of an aqueous AgNO₃ (1.0 g) solution and 200 ml of an aqueoussolution containing KBr (0.7 g) and oxidation-treated low molecularweight gelatin (3.3 g) having an average molecular weight of 20,000 wereadded over 15 seconds. After adding 120 ml of an aqueous solutioncontaining 2.6 g of KBr, the temperature was elevated to 75° C. andthen, 200 ml of an aqueous solution containing 12 g of sodium catecholdisulfonate was added. At this time, the liquid volume was 1,950 ml.Subsequently, as the first growth, 1,000 ml of an aqueous AgNO₃ (231.4g) solution and an aqueous KBr solution having an equimolarconcentration were added by a double jet method while acceleration theflow rate. At this time, the liquid volume was 3,980 ml. During theaddition, the silver potential was kept at −20 mV to the saturatedcalomel electrode. In the course of addition, 10 ml of an aqueoussolution containing potassium hexachloroiridate (0.2 mg) was added. Atthe completion of addition of AgNO₃, 10 ml of an aqueous solutioncontaining sodium benzenethiosulfonate (2 mg) was added.

[0420] Thereafter, as the outermost layer growth, 100 ml of an aqueousAgNO₃ solution (34.1 g) and 100 ml of an aqueous KBr solution containingKI were added. The concentration of KI was adjusted to give a silveriodide content of 12 mol %. At this time, the silver potential was keptat 30 mV to the saturated calomel electrode.

[0421] Thereafter, 100 ml of an aqueous solution containing 14 g ofgelatin was added. This gelatin was obtained by crosslinking analkali-treated ossein first extraction gelatin (in the molecular weightdistribution measured by PAGI method, the high molecular weightcomponent was 2.5% and the low molecular weight component was 60.0%)starting from cow bone. In the molecular weight distribution measured bythe PAGI method, the high molecular weight component was 12.4% and thelow molecular weight component was 48.3%. At this time, the liquidvolume was 4,290 ml. After lowering the temperature to 40° C., 9.7 ml ofphenoxyethanol was added and further, 20 ml of an aqueous KI (0.27 g)solution was added. Thereto, Sensitizing Dyes IV, V and VI were added ata molar ratio of 69:30:1 to a proportion of 70% of the saturatedcoverage. Here, the sensitizing dyes were used as a solid finedispersion prepared by the method described in JP-A-11-52507. Morespecifically, 0.8 mass parts of sodium nitrate and 3.2 mass parts ofsodium sulfate were dissolved in 43 mass parts of ion exchanged waterand 13 mass parts of the sensitizing dye was added and dispersed at 60°C. for 20 minutes using a dissolver blade at 2,000 rpm, therebyobtaining a solid dispersion of sensitizing dye. After adding 15 ml ofan aqueous solution containing potassium hexacyanoruthenate(II) (3.2mg), 100 ml of an aqueous AgNO₃ (12.66 g) solution and 100 ml of anaqueous solution containing KBr (4.66 g), KI (0.88 g) and NaCl (3.83 g)were added by a double jet method over 2 minutes.

[0422] Thereafter, 15 ml of Epitaxial Part Shape Stabilizer I (80 mg)was added. At this time, the liquid volume was 4,650 ml. Subsequently,normal water washing was performed.

[0423] Here, the temperature was kept at 35° C. After adding 77 g of theabove-described gelatin, the pH at 40° C. was adjusted to 6.5 and thesilver potential was adjusted to 80 mV to the saturated calomelelectrode using an aqueous NaCl solution. After adding Epitaxial PartShape Stabilizer/Storability Improver II (6 mg), the temperature waselevated to 68° C. and then, chemical sensitization was optimallyperformed by adding 0.7×10⁻⁴ mol of potassium thiocyanate, 1.4×10⁻⁶ molof chloroauric acid, 0.5×10⁻⁵ mol of sodium thiosulfate and 1.2×10⁻⁶ molof N,N-dimethylselenourea per mol of silver halide. Antifoggant I(8.3×10⁻⁴ mol) was added and the chemical sensitization was completed.

[0424] Emulsion VII-a obtained was tabular grains such that the averageequivalent-circle diameter was 1.78 μm, the coefficient of variation inthe equivalent-circle diameter was 27%, the average thickness was 0.143μm and the average aspect ratio was 12.4. In this emulsion, 90% or moreof the entire projected area was occupied by hexagonal tabular grainswhere the ratio of the length of a side having a maximum length to thelength of a side having a minimum length was 1.5 or less and anepitaxial junction was present at all of six apex parts. The emulsionwas observed by a transmission electron microscope at a low temperature,as a result, 90% or more of the entire projected area was occupied bygrains having no dislocation line in the main plane part except for theepitaxial part and having network dislocation lines in the epitaxialpart. In this grain, the outermost layer having a silver iodide contentof 12% occupied 12% in terms of silver. The epitaxial part occupied 4.5%in terms of silver and had a composition of AgBr(52)Cl(40)I(8).Furthermore, 90% or more of the entire projected area was within 30% ofthe average silver chloride content and 30% of the average silver iodidecontent.

[0425] (Preparation of Emulsion VII-b)

[0426] Emulsion VII-b was prepared almost in the same manner as EmulsionVII-a except that the first growth was changed as follows. The chemicalsensitization and the like were appropriately optimized according to thesurface area of emulsion grain. As the first growth, silver halide finegrains prepared by adding 1,000 ml of an aqueous AgNO₃ (231.4 g)solution kept at 25° C. and 1,000 ml of an aqueous solution containing.KBr (162.0 g) and 78 g of oxidation-treated gelatin having a molecularweight of 10,000 and kept at 25° C. to a mixing vessel shown in FIG. 2where stirring blades having no rotary shaft protruding through the wallof a closed stirring tank and connected with magnetic coupling wererotated in the converse direction, were continuously added to a reactor.The silver potential was kept at −20 mV to the calomel electrode byseparately adding a KBr solution. At this time, the liquid volume wasnearly 3,980 ml. In the fine grains added, the number averageequivalent-circle diameter was 0.015 μm and the coefficient of variationin the equivalent-circle diameter was 36%.

[0427] (Preparation of Emulsion VII-c)

[0428] Emulsion VII-c was prepared almost in the same manner as EmulsionVII-a except that the first growth was changed as follows. The chemicalsensitization and the like were appropriately optimized according to thesurface area of emulsion grain. As the first growth, silver halide finegrains prepared by adding 1,000 ml of an aqueous AgNO₃ (231.4 g)solution kept at 10° C. and 1,000 ml of an aqueous solution containingKBr (162.0 g) and 108 g of oxidationtreated gelatin having a molecularweight of 15,000 and kept at 15° C. to a mixing vessel shown in FIG. 2where stirring blades having no rotary shaft protruding through the wallof a closed stirring tank and connected with magnetic coupling wererotated in the converse direction, were continuously added to a reactor.The silver potential was kept at −20 mV to the calomel electrode byseparately adding a KBr solution. At this time, the liquid volume wasnearly 3,980 ml. In the fine grains added, the number averageequivalent-circle diameter was 0.014 μm and the coefficient of variationin the equivalent-circle diameter was 32%.

[0429] (Preparation of Emulsion VII-d)

[0430] Emulsion VII-d was prepared almost in the same manner as EmulsionVII-a except that the first growth was changed as follows. The chemicalsensitization and the like were appropriately optimized according to thesurface area of emulsion grain. As the first growth, silver halide finegrains prepared by adding 1,000 ml of an aqueous AgNO₃ (231.4 g)solution kept at 10° C. and 1,000 ml of an aqueous solution containingKBr (153.9 g) and 108 g of oxidationtreated gelatin having a molecularweight of 15,000 and kept at 15° C. to a mixing vessel shown in FIG. 2where stirring blades having no rotary shaft protruding through the wallof a closed stirring tank and connected with magnetic coupling wererotated in the converse direction, were continuously added to a reactor.The silver potential was kept at −20 mV to the calomel electrode byseparately adding a KBr solution. At this time, the liquid volume wasnearly 3,980 ml. In the fine grains added, the number averageequivalent-circle diameter was 0.014 μm and the coefficient of variationin the equivalent-circle diameter was 28%.

[0431] (Preparation of Emulsion VII-e)

[0432] Emulsion VII-e was prepared almost in the same manner as EmulsionVII-a except that the first growth was changed as follows. The chemicalsensitization and the like were appropriately optimized according to thesurface area of emulsion grain. As the first growth, silver halide finegrains prepared by adding 2,500 ml of an aqueous AgNO₃ (231.4 g)solution kept at 15° C. and 2,500 ml of an aqueous solution containingKBr (153.9 g) and 108 g of oxidation-treated gelatin having a molecularweight of 15,000 and kept at 20° C. to a mixing vessel shown in FIG. 2where stirring blades having no rotary shaft protruding through the wallof a closed stirring tank and connected with magnetic coupling wererotated in the converse direction, were continuously added to a reactor.The silver potential was kept at −20 mV to the calomel electrode byseparately adding a KBr solution. Together with this first growth,ultrafiltration was performed. The ultrafiltration module used for theultrafiltration apparatus was flat membrane Centramate Nova Series(fractional molecular weight: 30,000) produced by Pall. The reflux flowrate was 1 liter/min, the permeation flow rate was from 24 to 57 ml/min,the supply pressure was 0.09 MPa, the reflux pressure was 0.05 MPa andthe permeation pressure was 0 MPa. After the first growth, the liquidvolume was nearly 3,980 ml. In the fine grains added, the number averageequivalent-circle diameter was 0.014 μm and the coefficient of variationin the equivalent-circle diameter was 23%.

[0433] (Preparation of Emulsion VII-f)

[0434] Emulsion VII-f was prepared almost in the same manner as EmulsionVII-a except that the first growth was changed as follows. The chemicalsensitization and the like were appropriately optimized according to thesurface area of emulsion grain. As the first growth, silver halide finegrains prepared by adding 3,000 ml of an aqueous AgNO₃ (231.4 g)solution kept at 15° C. and 3,000 ml of an aqueous solution containingKBr (149.0 g), KI (6.8 g) and 207 g of oxidation-treated gelatin havinga molecular weight of 15,000 and kept at 20° C. to a mixing vessel shownin FIG. 2 where stirring blades having no rotary shaft protrudingthrough the wall of a closed stirring tank and connected with magneticcoupling were rotated in the converse direction, were continuously addedto a reactor. The silver potential was kept at −20 mV to the calomelelectrode by separately adding a KBr solution. Together with this firstgrowth, ultrafiltration was performed. The ultrafiltration module usedfor the ultrafiltration apparatus was flat membrane Centramate NovaSeries (fractional molecular weight: 30,000) produced by Pall. Thereflux flow rate was 1 liter/min, the permeation flow rate was from 24to 57 ml/min, the supply pressure was 0.09 MPa, the reflux pressure was0.05 MPa and the permeation pressure was 0 MPa. After the first growth,the liquid volume was nearly 3,980 ml. In the fine grains added, thenumber average equivalent-circle diameter was 0.014 μm and thecoefficient of variation in the equivalent-circle diameter was 19%.

[0435] (Preparation of Emulsion VII-g)

[0436] Emulsion VII-g was prepared almost in the same manner as EmulsionVII-a except that the first growth was changed as follows. The chemicalsensitization and the like were appropriately optimized according to thesurface area of emulsion grain. As the first growth, silver halide finegrains prepared by adding 4,000 ml of an aqueous AgNO₃ (231.4 g)solution kept at 30° C. and 4,000 ml of an aqueous solution containingKBr (149.0 g), KI (6.8 g) and 323 g of oxidation-treated gelatin havinga molecular weight of 15,000 and kept at 30° C. to a mixing vessel shownin FIG. 2 where stirring blades having no rotary shaft protrudingthrough the wall of a closed stirring tank and connected with magneticcoupling were rotated in the converse direction, were continuously addedto a reactor. The silver potential was kept at −20 mV to the calomelelectrode by separately adding a KBr solution. Together with this firstgrowth, ultrafiltration was performed. The ultrafiltration module usedfor the ultrafiltration apparatus was hollow yarn membrane SLP-1053(fractional molecular weight: 10,000) produced by Asahi ChemicalIndustry Co., Ltd. At this time, the reflux flow rate was from 3 to 12liter/min and the permeation flow rate was 38 ml/min. After the firstgrowth, the liquid volume was nearly 3,980 ml. In the fine grains added,the number average equivalent-circle diameter was 0.016 μm and thecoefficient of variation in the equivalent-circle diameter was 9%.

[0437] The characteristic values of Emulsions VII-a to VII-g are shownin Table 10. As apparently seen from the results in Table 10, amonodisperse tabular grain emulsion more reduced in the thickness can beobtained by the production process of the present invention. TABLE 10Tabular Grain Coefficient of Fine Grain Added Average Variation inCoefficient Number Coefficient Equivalent- Equivalent- Average ofvariation Sample Average of Variation Circle Circle Diameter Thicknessin Thickness No. Emulsion Size (μm) (%) Diameter (μm) (%) (μm) (%)VII-801 VII-a — — 1.78 27 0.143 38 VII-802 VII-b 0.015 36 2.53 27 0.07131 VII-803 VII-c 0.014 32 2.73 26 0.061 31 VII-804 VII-d 0.014 28 2.7723 0.059 26 VII-805 VII-e 0.014 23 3.28 20 0.042 21 VII-806 VII-f 0.01419 3.41 20 0.039 20 VII-807 VII-g 0.016 9 3.71 18 0.033 18

[0438] In each of Emulsions VII-b to VII-g, 90% or more of the entireprojected area was occupied by hexagonal tabular grains where the ratioof the length of a side having a maximum length to the length of a sidehaving a minimum length was 1.5 or less and an epitaxial junction waspresent at all of six apex parts. The emulsions were observed by atransmission electron microscope at a low temperature, as a result, 90%or more of the entire projected area was occupied by grains having nodislocation line in the main plane part except for the epitaxial partand having network dislocation lines in the epitaxial part. EmulsionsVII-b to VII-g all were a grain where the outermost layer having asilver iodide content of 12% occupied 12% in terms of silver. Theepitaxial part occupied 4.5% in terms of silver and had a composition ofAgBr(52)Cl(40)I(8). Furthermore, 90% or more of the entire projectedarea was within 30% of the average silver chloride content and 30% ofthe average silver iodide content.

[0439] On a cellulose triacetate film support having provided thereon asubbing layer, chemically sensitized emulsions prepared above each wascoated under the coating conditions shown in Table 2 and a protectivelayer was provided, thereby obtaining Samples VII-801 to VII-807.

[0440] Each sample was left standing under the conditions of 40° C. anda relative humidity of 70% for 14 hours, then exposed for {fraction(1/100)} second through Gelatin Filter SC-50 produced by Fuji Photo FilmCo., Ltd. and a continuous wedge and processed in the same manner asabove.

[0441] The processed samples were measured on the density by a greenfilter. Also, samples stored for 14 days under the condition of 50° C.and a relative humidity of 60% before the exposure were measured in thesame manner and evaluated on the storability.

[0442] The sensitivity value at a density of fog+0.2 and the fog valueobtained are shown in Table 11. TABLE 11 Sample No. Emulsion FogSensitivity VII-801 VII-a Comparison 0.28 100 VII-802 VII-b Comparison0.23 122 VII-803 VII-c Comparison 0.23 129 VII-804 VII-d Invention 0.19164 VII-805 VII-e Invention 0.14 212 VII-806 VII-f Invention 0.13 221VII-807 VII-g Invention 0.10 253

[0443] As apparent from the results in Table 11, the silver halideemulsions produced by the production process of the present inventionhave low fog and high-sensitivity.

Example VIII

[0444] This Examples is performed to verify the effect of the emulsionproduced by the production process of the present invention in amultilayer color photographic lightsensitive material.

[0445] Samples VIII-901 to VIII-907 were prepared in the same manner asin Example VI except that Emulsion V-a of the sixth layer was changed toEm-J, and Em-K of the fourth layer was changed to Emulsions VIII-a toVIII-g, respectively.

[0446] These samples were subjected to a hardening treatment under theconditions of 40° C. and a relative humidity of 70% for 14 hours andthen, exposed and processed in the same manner as in Example VI.

[0447] The results are shown in Table 12. TABLE 12 Sample Sensitivity atNo. Emulsion Fog Density of Fog + 2.0 VIII-901 VIII-a Comparison 0.23100 VIII-902 VIII-b Comparison 0.21 118 VIII-903 VIII-c Comparison 0.21118 VIII-904 VIII-d Invention 0.19 142 VIII-905 VIII-e Invention 0.17164 VIII-906 VIII-f Invention 0.17 181 VIII-907 VIII-g Invention 0.16196

[0448] As apparent from Table 12, a light-sensitive material having lowfog and high sensitivity can be obtained by using the emulsion producedaccording to the production process of the present invention.

Example IX

[0449] The production process of emulsion of the present invention isdescribed in detail below.

[0450] (Preparation of Emulsion IX-a)

[0451] 1,691 mL of an aqueous solution containing 0.128 g of KBr and2.38 g of oxidation-treated low molecular weight gelatin having anaverage molecular weight of 20,000 was stirred while keeping at 5° C.Thereto, 47.4 mL of an aqueous AgNO₃ (0.178 g) solution and 75.3 mL ofan aqueous solution containing KBr (0.414 g) and oxidation-treated lowmolecular weight gelatin (0.068 g) having an average molecular weight of20,000 were added over 52 seconds. The temperature was elevated to 75°C. and then, 18 mL of an aqueous solution containing 1.83 g of KBr wasadded. Thereto, 130 mL of an aqueous solution containing 16 g ofsuccinated gelatin having an average molecular weight of 100,000 wasadded and then, 200 mL of an aqueous solution containing 12 g of sodiumcatechol disulfonate was added. At this time, the liquid volume was1,930 mL. Subsequently, as the first growth, silver halide fine grainsprepared by adding 854 mL of an aqueous AgNO₃ (24.2 g) solution and anaqueous KBr solution having an equimolar concentration (containing 3 mol% of KI and 15.1 g of oxidation-treated low molecular gelatin having anaverage molecular weight of 20,000) to a mixing vessel shown in FIG. 2where stirring blades having no rotary shaft protruding through the wallof a closed stirring tank and connected with magnetic coupling wererotated in the converse direction, were continuously added to a reactor.The silver potential was kept at 0 mV to the saturated calomel electrodeby separately adding a KBr solution. In the fine grains added, thenumber average equivalent-circle diameter was 0.015 μm and thecoefficient of variation in the equivalent-circle diameter was 29%.Together with this first growth, ultrafiltration was performed. Theultrafiltration module used for the ultrafiltration apparatus was flatmembrane Centramate Nova Series (fractional molecular weight: 30,000)produced by Pall. The reflux flow rate was 1 L/min, the supply pressurewas 0.09 MPa, the reflux pressure was 0.05 MPa and the permeationpressure was 0 MPa. At this time, the liquid volume was 1,845 mL. In thecourse of growth, 10 mL of an aqueous solution containing potassiumhexachloroiridate (0.2 mg) was added. At the completion of addition ofAgNO₃, 10 mL of an aqueous solution containing sodiumbenzenethiosulfonate (2 mg) was added. Thereafter, as the second growth,silver halide fine grains were prepared by adding 816 mL of an aqueousAgNO₃ solution (98.0 g) and an aqueous KBr solution having an equimolarconcentration (containing 3 mol % of KI and 61.3 g of oxidation-treatedlow molecular weight gelatin having an average molecular weight of20,000) to a mixing vessel same as in the first growth and added to areactor. The silver potential was kept at 0 mV to the saturated calomelelectrode by separately adding a KBr solution. In the fine grains added,the number average equivalent-circle diameter was 0.017 μm and thecoefficient of variation in the equivalent-circle diameter was 36%.Together with this second growth, ultrafiltration was performed. Theconditions were the same as in the first growth. At this time, theliquid volume was 2,750 mL. Furthermore, as the third growth, theadditions and ultrafiltration were performed under thoroughly the sameconditions as in the second growth. At this time, the liquid amount was3,500 mL. Thereafter, 100 mL of an aqueous solution containing 14 g ofgelatin was added. This gelatin was obtained by crosslinking analkali-treated ossein first extraction gelatin (in the molecular weightdistribution measured by PAGI method, the high molecular weightcomponent was 2.5% and the low molecular weight component was 60.0%)starting from cow bone. In the molecular weight distribution measured bythe PAGI method, the high molecular weight component was 12.4% and thelow molecular weight component was 48.3%. At this time, the liquidvolume was 3,695 mL. After lowering the temperature to 40° C., 7.76 mLof phenoxyethanol was added and further, 20 mL of an aqueous KI (0.21 g)solution was added. Thereto, Sensitizing Dyes IV, V and VI were added ata molar ratio of 69:30:1 to a proportion of 70% of the saturatedcoverage. Here, the sensitizing dyes were used as a solid finedispersion prepared by the method described in JP-A-11-52507. Morespecifically, 0.8 mass parts of sodium nitrate and 3.2 mass parts ofsodium sulfate were dissolved in 43 mass parts of ion exchanged waterand 13 mass parts of the sensitizing dye was added and dispersed at 60°C. for 20 minutes using a dissolver blade at 2,000 rpm, therebyobtaining a solid dispersion of sensitizing dye. After adding 15 mL ofan aqueous solution containing potassium hexacyanoruthenate(II) (2.6mg), 100 mL of an aqueous AgNO₃ (10.1 g) solution and 100 mL of anaqueous solution containing KBr (3.7 g), KI (0.7 g) and NaCl (3.06 g)were added by a double jet method over 2 minutes. Thereafter, 12 ml ofEpitaxial Part Shape Stabilizer I (80 mg) was added. At this time, theliquid volume was 4,180 mL. Subsequently, normal water washing wasperformed. Here, the temperature was kept at 35° C. After adding 77 g ofthe above-described gelatin, the pH at 40° C. was adjusted to 6.5 andthe silver potential was adjusted to 80 mV to the saturated calomelelectrode using an aqueous NaCl solution. After adding Epitaxial PartShape Stabilizer/Storability Improver II (6 mg), the temperature waselevated to 68° C. and then, chemical sensitization was optimallyperformed by adding 0.7×10⁻⁴ mol of potassium thiocyanate, 1.4×10⁻⁶ molof chloroauric acid, 0.5×10⁻⁵ Mol of sodium thiosulfate and 1.2×10⁶ molof N,Ndimethylselenourea per mol of silver halide. Antifoggant I(8.3×10⁻⁴ mol) was added and the chemical sensitization was completed.

[0452] Emulsion IX-a obtained was tabular grains such that thecoefficient of variation in the equivalent-circle diameter of all grainswas 29%, the average equivalentcircle diameter was 5.6 μm and theaverage thickness was 0.048 μm. In this emulsion, 80% or more of theentire projected area was occupied by tabular grains having anequivalent-circle diameter of 5.0 μm or more and an average thickness of0.055 μm or less. Also, 90% or more of the entire projected area wasoccupied by hexagonal tabular grains where the ratio of the length of aside having a maximum length to the length of a side having a minimumlength was 1.5 or less and an epitaxial junction was present at all ofsix apex parts. The emulsion was observed by a transmission electronmicroscope at a low temperature, as a result, 90% or more of the entireprojected area was occupied by grains having no dislocation line in themain plane part except for the epitaxial part and having networkdislocation lines in the epitaxial part. In this grain, the outermostlayer having a silver iodide content of 12% occupied 12% in terms ofsilver. The epitaxial part occupied 4.5% in terms of silver and had acomposition of AgBr(52)Cl(40)I(8). Furthermore, 90% or more of theentire projected area was within 30% of the average silver chloridecontent and 30% of the average silver iodide content.

[0453] (Preparation of Emulsion IX-b)

[0454] 1,192 mL of an aqueous solution containing 0.9 g of KBr and 4.2 gof oxidation-treated low molecular weight gelatin having an averagemolecular weight of 20,000 was stirred while keeping at 35° C. Thereto,33.4 mL of an aqueous AgNO₃ (1.0 g) solution and 53.1 mL of an aqueoussolution containing KBr (0.9 g) and oxidation-treated low molecularweight gelatin (0.37 g) having an average molecular weight of 20,000were added over 52 seconds. The temperature was elevated to 75° C. andthen, 18 mL of an aqueous solution containing 1.83 g of KBr was added.Thereto, 130 mL of an aqueous solution containing 16 g of succinatedgelatin having an average molecular weight of 100,000 was added andthen, 200 mL of an aqueous solution containing 12 g of sodium catecholdisulfonate was added. At this time, the liquid volume was 1,628 mL.Subsequently, as the first growth, silver halide fine grains prepared byadding 854 mL of an aqueous AgNO₃ (136.0 g) solution and an aqueous KBrsolution having an equimolar concentration (containing 3 mol % of KI and85 g of oxidation-treated low molecular gelatin having an averagemolecular weight of 20,000) to a mixing vessel shown in FIG. 2 wherestirring blades having no rotary shaft protruding through the wall of aclosed stirring tank and connected with magnetic coupling were rotatedin the converse direction, were continuously added to a reactor. Thesilver potential was kept at 0 mV to the saturated calomel electrode byseparately adding a KBr solution. In the fine grains added, the numberaverage equivalent-circle diameter was 0.015 μm and the coefficient ofvariation in the equivalent-circle diameter was 29%. At this time, theliquid volume was 3,394 mL. In the course of growth, 10 mL of an aqueoussolution containing potassium hexachloroiridate (0.2 mg) was added. Atthe completion of addition of AgNO₃, 10 mL of an aqueous solutioncontaining sodium benzenethiosulfonate (2 mg) was added. Thereafter, thesolution was bailed out to a volume of 608 mL. Then, as the secondgrowth, silver halide fine grains were prepared by adding 816 mL of anaqueous AgNO₃ solution (98.0 g) and an aqueous KBr solution having anequimolar concentration (containing 3 mol % of KI) to a mixing vesselsame as in the first growth and added to a reactor. The silver potentialwas kept at 0 mV to the saturated calomel electrode by separately addinga KBr solution. In the fine grains added, the number averageequivalent-circle diameter was 0.017 μm and the coefficient of variationin the equivalent-circle diameter was 36%. At this time, the liquidvolume was 2,299 mL. Furthermore, as the third growth, silver halidefine grains were prepared by adding an aqueous AgNO₃ solution (98.0 g)and an aqueous KBr solution having an equimolar concentration(containing 3 mol % of KI and 61.3 g of oxidation-treated low molecularweight gelatin having an average molecular weight of 20,000) to a mixingvessel same as in the first growth and added to a reactor. The silverpotential was kept at 0 mV to the saturated calomel electrode byseparately adding a KBr solution. In the fine grains added, the numberaverage equivalent-circle diameter was 0.018 μm and the coefficient ofvariation in the equivalent-circle diameter was 39%. At this time, theliquid volume was 3,500 mL and the same amount of AgNO₃ was contained inthe same amount of solution as in Emulsion IX-a. The subsequent stepswere performed in the same manner as in the preparation of EmulsionIX-a. The thus-prepared Emulsion IX-b was tabular grains such that thecoefficient of variation in the equivalent-circle diameter of all grainswas 26%, the average equivalent-circle diameter was 3.8 μm and theaverage thickness was 0.095 μm. In this emulsion, 45% of the entireprojected area was occupied by tabular grains having anequivalent-circle diameter of 4.0 μm or more and an average thickness of0.10 μm or less.

[0455] The characteristic values of Emulsions IX-a and IX-b are shown inTable 13. As apparently seen from the results in Table 13, a large sizetabular grain can be more reduced in the thickness by the productionprocess of the present invention. TABLE 13 Percentage of Grains HavingEquivalent- Circle Diameter of 4 μm or Coefficient more and of VariationThickness of in Equivalent- Name 0.1 μm or less Circle of Presence or inEntire Diameter Emul- Absence of Projected of All sion UltrafiltrationArea (%) Grains (%) A done 80% or more 29% Invention B none 45% 26%Comparison

[0456] On a cellulose triacetate film support having provided thereon asubbing layer, chemically sensitized emulsions prepared above each wascoated under the coating conditions shown in Table 2 and a protectivelayer was provided, thereby obtaining Samples IX-801 and IX-802.

[0457] Each sample exposed for {fraction (1/100)} second through GelatinFilter SC-50 produced by Fuji Photo Film Co., Ltd. and a continuouswedge and processed in the same manner as in Example II.

[0458] The processed samples were measured on the density by a greenfilter. The sensitivity value at a density of fog+0.2 and the fog valueobtained are shown in Table 14. TABLE 14 TABLE 14 Sample No. EmulsionFog Sensitivity IX-801 IX-a 0 148 Invention IX-802 IX-b 0 100 Comparison

[0459] Fog shows the increment from Sample IX-802 of which fog is takenas 0.

[0460] Sensitivity is shown relatively to Sample IX-802 of whichsensitivity is taken as 100.

[0461] As apparent from the results in Table 14, a silver halideemulsion having high sensitivity can be obtained by the productionprocess of the present invention.

Example X

[0462] This Examples is performed to verify the effect of the emulsionproduced by the production process of the present invention in amultilayer color photographic light-sensitive material.

[0463] Samples X-901 and X-902 were prepared in the same manner as inExample VI except that Emulsion V-a of the sixth layer was changed toEmulsions IX-a and IX-b, respectively.

[0464] These samples were exposed and processed in the same manner as inExample VI.

[0465] The results are shown in Table 15. TABLE 15 Sample Emulsion ofNo. Sixth Layer Fog Sensitivity X-901 IX-a 0 130 Invention X-902 IX-b 0100 Comparison

[0466] Fog shows the increment from Sample X-902 of which fog is takenas 0.

[0467] Sensitivity is shown relatively to Sample X-902 of whichsensitivity is taken as 100.

[0468] As apparent from Table 15, a light-sensitive material having highsensitivity can be obtained by using the emulsion produced according tothe production process of the present invention.

Example XI

[0469] The silver halide photographic emulsion of the present inventionis described in detail below.

[0470] (Preparation of Emulsion XI-a)

[0471] 1,100 mL of an aqueous solution containing 0.32 g of KBr and 1.38g of oxidation-treated low molecular weight gelatin having an averagemolecular weight of 20,000 was stirred while keeping at 5° C. Thereto,200 ml of an aqueous AgNO₃ (1.0 g) solution and 200 ml of an aqueoussolution containing KBr (0.7 g) and oxidation-treated low molecularweight gelatin (3.3 g) having an average molecular weight of 20,000 wereadded over 15 seconds. After adding 120 ml of an aqueous solutioncontaining 2.6 g of KBr, the temperature was elevated to 75° C. andthen, 130 ml of an aqueous solution containing 18 g of succinatedgelatin having an average molecular weight of 100,000 was added.Thereafter, 200 ml of an aqueous solution containing 12 g of sodiumcatechol disulfonate was added. At this time, the liquid volume was1,950 ml. Subsequently, as the first growth, 1,000 ml of an aqueousAgNO₃ (231.4 g) solution and an aqueous KBr solution having an equimolarconcentration were added by a double jet method while acceleration theflow rate. At this time, the liquid volume was 3,980 ml. During theaddition, the silver potential was kept at −20 mV to the saturatedcalomel electrode. In the course of addition, 10 ml of an aqueoussolution containing potassium hexachloroiridate (0.2 mg) was added. Atthe completion of addition of AgNO₃, 10 ml of an aqueous solutioncontaining sodium benzenethiosulfonate (2 mg) was added.

[0472] Thereafter, as the outermost layer growth, 100 ml of an aqueousAgNO₃ solution (34.1 g) and 100 ml of an aqueous KBr solution containingKI were added. The concentration of KI was adjusted to give a silveriodide content of 12 mol %. At this time, the silver potential was keptat 30 mV to the saturated calomel electrode. Subsequently, 100 ml of anaqueous solution containing 14 g of gelatin was added. This gelatin wasobtained by crosslinking an alkali-treated ossein first extractiongelatin (in the molecular weight distribution measured by PAGI method,the high molecular weight component was 2.5% and the low molecularweight component was 60.0%) starting from cow bone. In the molecularweight distribution measured by the PAGI method, the high molecularweight component was 12.4% and the low molecular weight component was48.3%. At this time, the liquid volume was 4,290 ml. After lowering thetemperature to 40° C., 9.7 ml of phenoxyethanol was added and further,20 ml of an aqueous KI (0.27 g) solution was added. Thereto, SensitizingDye VII was added to a proportion of 20% of the saturated coverage andthen, Sensitizing Dyes VIII, IX and X were added at a molar ratio of45:40:15 to a proportion of 60% of the saturated coverage. Here, thesensitizing dyes were used as a solid fine dispersion prepared by themethod described in JP-A-11-52507. More specifically, 0.8 mass parts ofsodium nitrate and 3.2 mass parts of sodium sulfate were dissolved in 43mass parts of ion exchanged water and 13 mass parts of the sensitizingdye was added and dispersed at 60° C. for 20 minutes using a dissolverblade at 2,000 rpm, thereby obtaining a solid dispersion of sensitizingdye. After adding 15 ml of an aqueous solution containing potassiumhexacyanoruthenate(II) (3.2 mg), 100 ml of an aqueous AgNO₃ (12.66 g)solution and 100 ml of an aqueous solution containing KBr (4.66 g), KI(0.88 g) and NaCl (3.83 g) were added by a double jet method over 2minutes. Thereafter, 15 ml of Epitaxial Part Shape Stabilizer I (180 mg)was added. At this time, the liquid volume was 4,650 ml. Subsequently,water washing was performed by a normal coagulation precipitationmethod. Here, the temperature was kept at 35° C. After adding 77 g ofthe above-described gelatin, the pH at 40° C. was adjusted to 6.5 andthe silver potential was adjusted to 80 mV to the saturated calomelelectrode using an aqueous NaCl solution.

[0473] Emulsion XI-a obtained was tabular grains such that the averageequivalent-circle diameter was 1.78 μm, the coefficient of variation inthe equivalent-circle diameter was 27%, the average thickness was 0.143μm and the average aspect ratio was 12.4. In this emulsion, 90% or moreof the entire projected area was occupied by hexagonal tabular grainswhere the ratio of the length of a side having a maximum length to thelength of a side having a minimum length was 1.5 or less and anepitaxial junction was present at all of six apex parts. The emulsionwas observed by a transmission electron microscope at a low temperature,as a result, 90% or more of the entire projected area was occupied bygrains having no dislocation line in the main plane part except for theepitaxial part and having network dislocation lines in the epitaxialpart. In this grain, the outermost layer having a silver iodide contentof 12% occupied 12% in terms of silver. The epitaxial part occupied 4.5%in terms of silver and had a composition of AgBr(52)Cl(40)I(8).Furthermore, 90% or more of the entire projected area was within 30% ofthe average silver chloride content and 30% of the average silver iodidecontent.

[0474] (Preparation of Emulsion XI-b)

[0475] Emulsion XI-b was prepared by making the following change in thepreparation of Emulsion XI-a. Ultrafiltration was performed at 40° C. inplace of the water washing by a normal coagulation precipitation methodand thereafter, the gelatin concentration, the pH and the silverpotential were adjusted in the same manner as in the preparation ofEmulsion XI-a.

[0476] The ultrafiltration module used for the ultrafiltration apparatuswas hollow yarn membrane SLP-1053 (fractional molecular weight: 10,000)produced by Asahi Chemical Industry Co., Ltd. At this time, the refluxflow rate was from 3 to 12 liter/min and the permeation flow rate was 27ml/min.

[0477] The characteristic values of Emulsion XI-b were the same as thoseof Emulsion XI-a.

[0478] (Preparation of Emulsion XI-a-1)

[0479] After adding Epitaxial Part Shape Stabilizer/ StorabilityImprover II (6 mg) to Emulsion XI-a at 40° C., the temperature waselevated to 50° C. and then, chemical sensitization was optimallyperformed by adding 0.7×10⁻⁴ mol of potassium thiocyanate, 2.8×10⁻⁶ molof chloroauric acid, 0.9×10⁻⁵ mol of sodium thiosulfate and 2.16×10⁻⁶mol of N,N-dimethylselenourea per mol of silver halide. After 75 minutesfrom the addition of sodium thiosulfate, Antifoggant I (8.3×10⁻⁴ mol)was added and the chemical sensitization was completed by lowering thetemperature to 40° C.

[0480] (Preparation of Emulsion XI-a-2)

[0481] After adding Epitaxial Part Shape Stabilizer/ StorabilityImprover II (6 mg) to Emulsion XI-a at 40° C., the temperature waselevated to 58° C. and then, chemical sensitization was optimallyperformed by adding 0.7×10⁻⁴ mol of potassium thiocyanate, 1.8×10⁻⁶ molof chloroauric acid, 0.65×10⁻⁵ mol of sodium thiosulfate and 1.56×10⁻⁶mol of N,N-dimethylselenourea per mol of silver halide. After 75 minutesfrom the addition of sodium thiosulfate, Antifoggant I (8.3×10⁻⁴ mol)was added and the chemical sensitization was completed by lowering thetemperature to 40° C.

[0482] (Preparation of Emulsion XI-a-3)

[0483] After adding Epitaxial Part Shape Stabiliz r/ storabilityImprover II (6 mg) to Emulsion XI-a at 40° C., the temperature waselevated to 68° C. and then, chemical sensitization was optimallyperformed by adding 0.7×10⁻⁴ mol of potassium thiocyanate, 1.4×10⁻⁶ molof chloroauric acid, 0.5×10⁻⁵ mol of sodium thiosulfate and 1.2×10⁻⁶ molof N,N-dimethylselenourea per mol of silver halide. After 25 minutesfrom the addition of sodium thiosulfate, Antifoggant I (8.3×10⁻⁴ mol)was added and the chemical sensitization was completed by lowering thetemperature to 40° C.

[0484] (Preparation of Emulsion XI-a-4)

[0485] After adding Epitaxial Part Shape Stabilizer/ StorabilityImprover II (6 mg) to Emulsion XI-a at 40° C., the temperature waselevated to 72° C. and then, chemical sensitization was optimallyperformed by adding 0.7×10⁻⁴ mol of potassium thiocyanate, 1.0×10⁻⁶ molof chloroauric acid, 0.4×10⁻⁵ mol of sodium thiosulfate and 1.0×10⁻⁶ molof N,N-dimethylselenourea per mol of silver halide. After 10 minutesfrom the addition of sodium thiosulfate, Antifoggant I (8.3×10⁻⁴ mol)was added and the chemical sensitization was completed by lowering thetemperature to 40° C.

[0486] (Preparation of Emulsion XI-a-5)

[0487] After the preparation of Emulsion XI-a-1, Sensitizing Dye VII wasadded at 40° C. to a proportion of 35% of the saturated coverage andthen Sensitizing Dye VIII was added to a proportion of 45% of thesaturated coverage. The light absorption intensity of this Emulsion was135 and this reveals that multilayer adsorption of sensitizing dyes wasachieved.

[0488] (Preparation of Emulsion XI-a-6)

[0489] After the preparation of Emulsion XI-a-2, Sensitizing Dye VII wasadded at 40° C. to a proportion of 35% of the saturated coverage andthen Sensitizing Dye VIII was added to a proportion of 45% of thesaturated coverage. The light absorption intensity of this Emulsion was135 and this reveals that multilayer adsorption of sensitizing dyes wasachieved.

[0490] (Preparation of Emulsion XI-a-7)

[0491] After the preparation of Emulsion XI-a-3, Sensitizing Dye VII wasadded at 40° C. to a proportion of 35% of the saturated coverage andthen Sensitizing Dye VIII was added to a proportion of 45% of thesaturated coverage. The light absorption intensity of this Emulsion was135 and this reveals that multilayer adsorption of sensitizing dyes wasachieved.

[0492] (Preparation of Emulsion XI-a-8)

[0493] After the preparation of Emulsion XI-a-4, Sensitizing Dye VII wasadded at 40° C. to a proportion of 35% of the saturated coverage andthen Sensitizing Dye VIII was added to a proportion of 45% of thesaturated coverage. The light absorption intensity of this Emulsion was135 and this reveals that multilayer adsorption of sensitizing dyes wasachieved.

[0494] (Preparation of Emulsion XI-b-1) Emulsion XI-b-1 was prepared bychanging Emulsion XIa to XI-b in the preparation of Emulsion XI-a-5.

[0495] The light absorption intensity of this Emulsion was 155 and thisreveals that multilayer adsorption of sensitizing dyes was achieved.

[0496] (Preparation of Emulsion XI-b-2)

[0497] Emulsion XI-b-2 was prepared by changing Emulsion XIa to XI-b inthe preparation of Emulsion XI-a-6.

[0498] The light absorption intensity of this Emulsion was 155 and thisreveals that multilayer adsorption of sensitizing dyes was achieved.

[0499] (Preparation of Emulsion XI-b-3)

[0500] Emulsion XI-b-3 was prepared by changing Emulsion XIa to XI-b inthe preparation of Emulsion XI-a-7.

[0501] The light absorption intensity of this Emulsion was 155 and thisreveals that multilayer adsorption of sensitizing dyes was achieved.

[0502] (Preparation of Emulsion XI-b-4)

[0503] Emulsion XI-b-4 was prepared by changing Emulsion XIa to XI-b inthe preparation of Emulsion XI-a-8.

[0504] The light absorption intensity of this Emulsion was 155 and thisreveals that multilayer adsorption of sensitizing dyes was achieved.

[0505] On a cellulose triacetate film support having provided thereon asubbing layer, chemically sensitized emulsions prepared above each wascoated under the coating conditions shown in Table 2 and a protectivelayer was provided, thereby obtaining Samples XI-501 to XI-512.

[0506] Each sample was left standing under the conditions of 40° C. anda relative humidity of 70% for 14 hours, then exposed for {fraction(1/100)} second through Gelatin Filter SC-50 produced by Fuji Photo FilmCo., Ltd. and a continuous wedge and processed in the same manner as inExample II.

[0507] The processed samples were measured on the density by a greenfilter.

[0508] The sensitivity value at a density of fog+0.2 and the fog valueobtained are shown in Table 16. TABLE 16 Multi- Sen- layer si- SampleAd- Ultra- tivity Fog No. Emulsion sorption filtration Value Value γXI-501 a-1 (Comparison) X X 100 0.13 100 XI-502 a-2 (Comparison) X X 1130.13 108 XI-503 a-3 (Comparison) X X 132 0.10 121 XI-504 a-4(Comparison) X X 141 0.09 136 XI-505 a-5 (Comparison) ◯ X 106 0.10 53XI-506 a-6 (Comparison) ◯ X 128 0.10 98 XI-507 a-7 (Comparison) ◯ X 1630.09 118 XI-508 a-8 (Comparison) ◯ X 171 0.08 136 XI-509 b-1(Comparison) ◯ ◯ 111 0.10 46 XI-510 b-2 (Invention) ◯ ◯ 142 0.10 92XI-511 b-3 (Invention) ◯ ◯ 186 0.09 118 XI-512 b-4 (Invention) ◯ ◯ 1920.08 136

[0509] As apparent from the results in Table 16, the emulsions of thepresent invention have low fog, high sensitivity, high γ value and highcontrast.

[0510] On comparison among Samples XI-501 to XI-504, among SamplesXI-505 to XI-508 and among Samples XI-509 to XI-512, it is seen that asthe chemical sensitization temperature is higher according to thepresent invention, the fog is lower and the sensitivity and γ values arehigher.

[0511] On comparison of Samples XI-501 to XI-504 with Samples XI-505 toXI-508, it is seen that in conventional chemical sensitization, themultilayer adsorption of sensitizing dyes incurs extreme reduction ofthe y value, whereas according to the present invention, highsensitivity and high γ value are maintained.

[0512] On comparison of Samples XI-505 to XI-508 with Samples XI-509 toXI-512, it is seen that the abovedescribed effect is more outstanding inthe emulsion subjected to ultrafiltration.

Example XII

[0513] The effect of chemical sensitization at a high temperature on theemulsion having an epitaxial protrusion of the present invention isdescribed in greater detail below.

[0514] (Preparation of Emulsion XII-c)

[0515] 1,100 mL of an aqueous solution containing 0.87 g of KBr and 0.95g of oxidation-treated low molecular weight gelatin having an averagemolecular weight of 20,000 was stirred while keeping at 35° C. Thereto,an aqueous AgNO₃ (3.0 g) solution and an aqueous solution containing KBr(2.1 g) and oxidation-treated low molecular weight gelatin (28 g) havingan average molecular weight of 20,000 were added over 55 seconds. Afteradding an aqueous solution containing 2.6 g of KBr, the temperature waselevated to 52° C. During this elevation of temperature, ultrafiltrationwas performed and thereby, the solution was concentrated to reduce thevolume to a half. The ultrafiltration module used for theultrafiltration apparatus was hollow yarn membrane SLP-1053 (fractionalmolecular weight: 10,000) produced by Asahi Chemical Industry Co., Ltd.At this time, the reflux flow rate was from 3 to 12 liter/min and thepermeation flow rate was 56 ml/min.

[0516] An aqueous solution containing 28 g of oxidationtreated gelatinhaving an average molecular weight of 100,000 was added and then, anaqueous solution containing 71 g of sodium catechol disulfonate wasadded. Thereafter, as the first growth, an aqueous AgNO₃ (231.4 g)solution and an aqueous KBr solution were added by a double jet methodwhile acceleration the flow rate. At this time, the silver potential waskept at −20 mV to the saturated calomel electrode. In the course ofaddition, an aqueous solution containing potassium hexachloroiridate(0.1 mg) was added. At the completion of addition of AgNO₃, an aqueoussolution containing sodium benzenethiosulfonate (2 mg) was added.Thereafter, as the outermost layer growth, an aqueous AgNO₃ solution(34.1 g) and an aqueous KBr solution containing KI were added over 14minutes. The concentration of KI was adjusted to give a silver iodidecontent of 12 mol %. At this time, the silver potential was kept at 30mV to the saturated calomel electrode.

[0517] After lowering the temperature to 40° C., 9.7 ml ofphenoxyethanol was added and further, an aqueous KI (0.47 g) solutionwas added. Thereto, Sensitizing Dye VII was added to a proportion of 20%of the saturated coverage and then, Sensitizing Dyes VIII, IX and X wereadded at a molar ratio of 45:40:15 to a proportion of 60% of thesaturated coverage. After adding an aqueous solution containingpotassium hexacyanoruthenate(II) (12.6 mg), AgI ultrafine grainsprepared immediately before the addition were added in an amount of 0.21g in terms of KI and then, an aqueous AgNO₃ (12.66 g) solution and anaqueous solution containing KBr (5.29 g) and NaCl (3.83 g) were added bya double jet method over 2 minutes and 12 seconds. Thereafter, EpitaxialPart Shape Stabilizer I (240 mg) was added and then, water washing byultrafiltration was performed at 40° C.

[0518] The ultrafiltration module used for the ultrafiltration apparatuswas hollow yarn membrane SLP-1053 (fractional molecular weight: 10,000)produced by Asahi Chemical Industry Co., Ltd. At this time, the refluxflow rate was from 3 to 12 liter/min and the permeation flow rate was 18ml/min. During the ultrafiltration, the temperature was kept at 40° C.After adding 31 g of gelatin, the pH at 40° C. was adjusted to 5.8 andthe silver potential was adjusted to 75 mV to the saturated calomelelectrode using an aqueous NaCl solution.

[0519] (Preparation of Emulsion XII-c-1)

[0520] After adding Epitaxial Part Shape Stabilizer/ StorabilityImprover II (6 mg), the temperature was elevated to 50° C and then,chemical sensitization was optimally performed by adding 1.1×10⁻⁴ mol ofpotassium thiocyanate, 7.15×10⁻⁶ Mol of chloroauric acid, 2.47×10⁻⁵ molof sodium thiosulfate and 6.11×10⁻⁶ mol of N,N-dimethylselenourea permol of silver halide. After 55 minutes from the addition of sodiumthiosulfate, Antifoggant I (6.1×10⁻⁴ mol) was added and the chemicalsensitization was completed by lowering the temperature to 40° C.Thereafter, Sensitizing Dye VII was added to a proportion of 40% of thesaturated coverage and Sensitizing Dye VIII was added to a proportion of60% of the saturated coverage. The light absorption intensity was 165and this reveals that multilayer adsorption of sensitization dyes wasachieved.

[0521] The emulsion obtained was tabular grains such that the averageequivalent-circle diameter was 0.75 μm, the coefficient of variation inthe equivalent-circle diameter was 28%, the average thickness was 0.075μm and the average aspect ratio was 10.0. In this emulsion, 90% or moreof the entire projected area was occupied by grains having an epitaxialprotrusion at least at one apex part.

[0522] As seen from FIG. 2, the epitaxial part adheres not only in themain plane direction of the tabular grain but also by protruding towardthe direction parallel to the main plane.

[0523] (Preparation of Emulsion XII-c-2)

[0524] After adding Epitaxial Part Shape Stabilizer/ StorabilityImprover II (6 mg), the temperature was elevated to 72° C. and then,chemical sensitization was optimally performed by adding 1.1×10⁻⁴ mol ofpotassium thiocyanate, 4.02×10⁻⁶ mol of chloroauric acid, 1.24×10⁻⁵ molof sodium thiosulfate and 3.05×10⁻⁶ mol of N,N-dimethylselenourea permol of silver halide. After 12 minutes from the addition of sodiumthiosulfate, Antifoggant I (6.1×10⁻⁴ mol) was added and the chemicalsensitization was completed by lowering the temperature to 40° C.Thereafter, Sensitizing Dye VII was added to a proportion of 40% of thesaturated coverage and Sensitizing Dye VIII was added to a proportion of60% of the saturated coverage. The light absorption intensity was 165and this reveals that multilayer adsorption of sensitization dyes wasachieved.

[0525] The emulsion obtained was tabular grains such that the averageequivalent-circle diameter was 0.75 μm, the coefficient of variation inthe equivalent-circle diameter was 28%, the average thickness was 0.075μm and the average aspect ratio was 10.0. In this emulsion, 80% or moreof the entire projected area was occupied by grains having an epitaxialprotrusion at least at one apex part. As seen from FIG. 3, the epitaxialpart mainly adheres in the main plane direction of the tabular grain andon little occasion, adheres by protruding toward the direction parallelto the main plane.

[0526] Emulsions XII-c-1 and XII-c-2 each was coated in the same manneras in Example XI to prepare Samples XII-601 and XII-602. These sampleswere exposed, processed and evaluated on the photographic properties inthe same manner as in Example XI. At this time, the progress ofdevelopment was simultaneously evaluated by changing the colordevelopment time. The results are shown in Table 17. TABLE 17 ColorDevelopment Tim 1 minute and 15 2 minutes and 45 second second Sensi-Sensi- Sample tivity Fog tivity Fog No. Emulsion Value Value γ ValueValue γ XII-601 XII-c-1 100 0.07 100 142 0.16 146 (Comparison) XII-602XII-c-2 198 0.07 138 210 0.16 153 (Invention)

[0527] As apparent from Table 17, the emulsion of the present inventionhas high sensitivity, high γ value and high contrast. From thecomparison of color development time, it is seen that the emulsion ofthe present invention exhibits high sensitivity and high γ value evenwhen the development time is short. That is, the emulsion of the presentinvention can be very rapidly developed.

Example XIII

[0528] (Preparation of Emulsion XIII-a)

[0529] 845 mL of an aqueous solution containing 0.064 g of potassiumbromide and 1.19 g of oxidation-treated low molecular weight gelatinhaving an average molecular weight of 20,000 was stirred while keepingat 5° C. Thereto, 28.7 mL of an aqueous silver nitrate (0.36 g) solutionand 37.7 mL of an aqueous solution containing potassium bromide (0.83 g)and oxidation-treated low molecular weight gelatin (0.136 g) having anaverage molecular weight of 20,000 were added over 52 seconds to performthe nucleation of silver halide grains. Here, the silver concentrationbefore starting the ripening step was 0.025 mass %. The temperature waselevated to 75° C. and then, 9 mL of an aqueous solution containing 0.92g of potassium bromide was added. Thereto, 65 mL of an aqueous solutioncontaining 8 g of succinated gelatin having an average molecular weightof 100,000 was added and then, 100 mL of an aqueous solution containing6 g of sodium catechol disulfonate was added. Subsequently, as the firstgrowth, silver halide fine grains prepared by adding 427 mL of anaqueous silver nitrate (12.1 g) solution and an aqueous potassiumbromide solution having an equimolar concentration (containing 3 mol %of iodide and 15.1 g of oxidation-treated low molecular gelatin havingan average molecular weight of 20,000) to a mixing vessel shown in FIG.2 where stirring blades having no rotary shaft protruding through thewall of a closed stirring tank and connected with magnetic coupling wererotated in the converse direction, were continuously added to a reactor.The silver potential was kept at 0 mV to the saturated calomel electrodeby separately adding an aqueous potassium bromide solution. In the finegrains added, the number average equivalent-circle diameter was 0.015 μmand the coefficient of variation in the equivalent-circle diameter was28%. In the course of growth, 5 mL of an aqueous solution containingpotassium hexachloroiridate (0.1 mg) was added. Thereafter, as thesecond growth, silver halide fine grains were prepared by adding 408 mLof an aqueous silver nitrate (49.0 g) solution and an aqueous potassiumbromide solution having an equimolar concentration (containing 3 mol %of iodide and 30.7 g of oxidation-treated low molecular weight gelatinhaving an average molecular weight of 20,000) to a mixing vessel same asin the first growth and added to a reactor. The silver potential waskept at 0 mV to the saturated calomel electrode by separately adding apotassium bromide solution. In the fine grains added, the number averageequivalent-circle diameter was 0.017 μm and the coefficient of variationin the equivalent-circle diameter was 36%. Furthermore, as the thirdgrowth, the additions were performed under thoroughly the sameconditions as in the second growth. Thereafter, 50 mL of an aqueoussolution containing 7 g of gelatin was added. This gelatin was obtainedby crosslinking an alkali-treated ossein first extraction gelatin (inthe molecular weight distribution measured by PAGI method, the highmolecular weight component was 2.5% and the low molecular weightcomponent was 60.0%) starting from cow bone. In the molecular weightdistribution measured by the PAGI method, the high molecular weightcomponent was 12.4% and the low molecular weight component was 48.3%.After lowering the temperature to 40° C., 3.88 mL of phenoxyethanol wasadded and further, 10 mL of an aqueous potassium iodide (0.11 g)solution was added. Thereto, Sensitizing Dyes IV, V and VI were added ata molar ratio of 69:30:1 to a proportion of 70% of the saturatedcoverage. Here, the sensitizing dyes were used as a solid finedispersion prepared by the method described in JP-A-11-52507. Morespecifically, 0.8 mass parts of sodium nitrate and 3.2 mass parts ofsodium sulfate were dissolved in 43 mass parts of ion exchanged waterand 13 mass parts of the sensitizing dye was added and dispersed at 60°C. for 20 minutes using a dissolver blade at 2,000 rpm, therebyobtaining a solid dispersion of sensitizing dye. After adding 7.5 mL ofan aqueous solution containing potassium hexacyanoruthenate(II) (1.3mg), 50 mL of an aqueous silver nitrate (0.35 g) solution and 50 mL ofan aqueous solution containing potassium bromide (1.9 g), potassiumiodide (0.35 g) and sodium chloride (1.53 g) were added by a double jetmethod over 2 minutes.

[0530] Thereafter, 6 ml of Epitaxial Part Shape Stabilizer I (40 mg) wasadded. Subsequently, normal water washing was performed. Here, thetemperature was kept at 35° C. After adding 37.5 g of theabove-described gelatin, the pH at 40° C. was adjusted to 6.5 and thesilver potential was adjusted to 80 mV to the saturated calomelelectrode using an aqueous sodium chloride solution. After addingEpitaxial Part Shape Stabilizer/Storability Improver II (3 mg), thetemperature was elevated to 68° C. and then, chemical sensitization wasoptimally performed by adding 0.7×10⁻⁴ mol of potassium thiocyanate,1.4×10⁻⁶ mol of chloroauric acid, 0.5×10⁻⁵ mol of sodium thiosulfate and1.2×10⁻⁶ mol of N,N′-dimethylselenourea per mol of silver halide.Antifoggant I (8.3×10⁻⁴ mol) was added and the chemical sensitizationwas completed.

[0531] (Preparation of Emulsion XIII-b)

[0532] 1,691 mL of an aqueous solution containing 0.128 g of potassiumbromide and 2.38 g of oxidation-treated low molecular weight gelatinhaving an average molecular weight of 20,000 was stirred while keepingat 5° C. Thereto, 47.4 mL of an aqueous silver nitrate (0.71 g) solutionand 75.3 mL of an aqueous solution containing potassium bromide (1.66 g)and oxidation-treated low molecular weight gelatin (0.272 g) having anaverage molecular weight of 20,000 were added over 52 seconds to performthe nucleation of silver halide grains. Here, the silver concentrationbefore staring the ripening step was 0.025 mass %. The temperature waselevated to 75° C. and then, 18 mL of an aqueous solution containing1.83 g of potassium bromide was added. Thereto, 130 mL of an aqueoussolution containing 16 g of succinated gelatin having an averagemolecular weight of 100,000 was added and then, 200 mL of an aqueoussolution containing 12 g of sodium catechol disulfonate was added.During this elevation of temperature, ultrafiltration was performed. Theultrafiltration module used for the ultrafiltration apparatus was hollowyarn membrane SLP-1053 (fractional molecular weight: 10,000) produced byAsahi Chemical Industry Co., Ltd. At this time, the reflux flow rate was5 liter/min, the supply pressure was 0.03 MPa, the reflux pressure was0.01 MPa, the permeation pressure was 0 MPa and the permeation flow ratewas from 40 to 60 ml/min. Subsequently, as the first growth, silverhalide fine grains prepared by adding 854 mL of an aqueous silvernitrate (24.2 g) solution and an aqueous potassium bromide solutionhaving an equimolar concentration (containing 3 mol % of iodide and 15.1g of oxidation-treated low molecular gelatin having an average molecularweight of 20,000) to a mixing vessel shown in FIG. 2 where stirringblades having no rotary shaft protruding through the wall of a closedstirring tank and connected with magnetic coupling were rotated in theconverse direction, were continuously added to a reactor. The silverpotential was kept at 0 mV to the saturated calomel electrode byseparately adding a KBr solution. In the fine grains added, the numberaverage equivalent-circle diameter was 0.015 μm and the coefficient ofvariation in the equivalent-circle diameter was 28%. Together with thefirst growth, ultrafiltration was performed under the same conditions asabove. In the course of growth, 10 mL of an aqueous solution containingpotassium hexachloroiridate (0.2 mg) was added. At the completion ofaddition of the aqueous silver nitrate solution, 10 mL of an aqueoussolution containing sodium benzenethiosulfonate (2 mg) was added.Thereafter, as the second growth, silver halide fine grains wereprepared by adding 816 mL of an aqueous silver nitrate (98.0 g) solutionand an aqueous potassium bromide solution having an equimolarconcentration (containing 3 mol % of iodide and 61.3 g ofoxidation-treated low molecular weight gelatin having an averagemolecular weight of 20,000) to a mixing vessel same as in the firstgrowth and added to a reactor. The silver potential was kept at 0 mV tothe saturated calomel electrode by separately adding a KBr solution. Inthe fine grains added, the number average equivalent-circle diameter was0.017 μm and the coefficient of variation in the equivalent-circlediameter was 36%. Together with this second growth, ultrafiltration wasperformed. The ultrafiltration conditions were the same as in the firstgrowth. Furthermore, as the third growth, the additions were performedthoroughly under the same conditions as in the second growth andtogether with the growth, ultrafiltration was performed under the sameconditions as above. At this time, the liquid volume was 3,500 mL.Thereafter, 100 mL of an aqueous solution containing 14 g of gelatin wasadded. This gelatin was obtained by crosslinking an alkali-treatedossein first extraction gelatin (in the molecular weight distributionmeasured by PAGI method, the high molecular weight component was 2.5%and the low molecular weight component was 60.0%) starting from cowbone. In the molecular weight distribution measured by the PAGI method,the high molecular weight component was 12.4% and the low molecularweight component was 48.3%. After lowering the temperature to 40° C.,7.76 ml of phenoxyethanol was added and further, 20 ml of an aqueouspotassium iodide (0.21 g) solution was added. Thereto, Sensitizing DyesIv, V and VI were added at a molar ratio of 69:30:1 to a proportion of70% of the saturated coverage. Here, the sensitizing dyes were used as asolid fine dispersion prepared by the method described in JP-A-11-52507.More specifically, 0.8 mass parts of sodium nitrate and 3.2 mass partsof sodium sulfate were dissolved in 43 mass parts of ion exchanged waterand 13 mass parts of the sensitizing dye was added and dispersed at 60°C. for 20 minutes using a dissolver blade at 2,000 rpm, therebyobtaining a solid dispersion of sensitizing dye. After adding 15 mL ofan aqueous solution containing potassium hexacyanoruthenate(II) (2.6mg), 100 mL of an aqueous silver nitrate (10.1 g) solution and 100 mL ofan aqueous solution containing potassium bromide (3.7 g), potassiumiodide (0.7 g) and sodium chloride (3.06 g) were added by a double jetmethod over 2 minutes.

[0533] Thereafter, 12 mL of Epitaxial Part Shape Stabilizer I (80 mg)was added. At this time, the liquid volume was 4,180 mL. Then, normalwater washing was performed. At this time, the temperature was kept at35° C. After adding 77 g of the above-described gelatin, the pH at 40°C. was adjusted to 6.5 and the silver potential was adjusted to 80 mV tothe saturated calomel electrode using an aqueous sodium chloridesolution. After adding Epitaxial Part Shape Stabilizer/StorabilityImprover II (6 mg), the temperature was elevated to 68° C. and then,chemical sensitization was optimally performed by adding 0.7×10⁻⁴ mol ofpotassium thiocyanate, 1.4×10⁻⁶ mol of chloroauric acid, 0.5×10⁻⁵ mol ofsodium thiosulfate and 1.2×10⁻⁶ mol of N,N′-dimethylselenourea per molof silver halide. Antifoggant I (8.3×10⁻⁴ Mol) was added and thechemical sensitization was completed.

[0534] (Preparation of Emulsion XIII-c)

[0535] Emulsion XIII-c was prepared in the same manner as EmulsionXIII-a except that in the nucleation of Emulsion XIII-a, the amounts ofsilver nitrate, potassium bromide and oxidation-treated low molecularweight gelatin were changed to 0.178 g, 0.414 g and 0.032 g,respectively. At this time, the silver concentration before starting theripening step was 0.012 mass %.

[0536] (Preparation of Emulsion XIII-d)

[0537] Emulsion XIII-d was prepared in the same manner as EmulsionXIII-b except that in the nucleation of Emulsion XIII-b, the amounts ofsilver nitrate, potassium bromide and oxidation-treated low molecularweight gelatin were changed to 0.356 g, 0.828 g and 0.136 g,respectively. At this time, the silver concentration before starting theripening step was 0.012 mass %.

[0538] (Preparation of Emulsion XIII-e)

[0539] Emulsion XIII-e was prepared in the same manner as EmulsionXIII-a except that in the nucleation of Emulsion XIII-a, the amounts ofsilver nitrate, potassium bromide and oxidation-treated low molecularweight gelatin were changed to 0.089 g, 0.207 g and 0.016 g,respectively. At this time, the silver concentration before starting theripening step was 0.0062 mass %.

[0540] (Preparation of Emulsion XIII-f)

[0541] Emulsion XIII-f was prepared in the same manner as EmulsionXIII-b except that in the nucleation of Emulsion XIII-b, the amounts ofsilver nitrate, potassium bromide and oxidation-treated low molecularweight gelatin were changed to 0.178 g, 0.414 g and 0.068 g,respectively. At this time, the silver concentration before starting theripening step was 0.0062 mass %.

[0542] (Preparation of Emulsion XIII-g)

[0543] Emulsion XIII-g was prepared in the same manner as EmulsionXIII-a except that in the nucleation of Emulsion XIII-a, the amounts ofsilver nitrate, potassium bromide and oxidation-treated low molecularweight gelatin were changed to 0.044 g, 0.104 g and 0.017 g,respectively. At this time, the silver concentration before starting theripening step was 0.0012 mass %.

[0544] (Preparation of Emulsion XIII-h)

[0545] Emulsion XIII-h was prepared in the same manner as EmulsionXIII-b except that in the nucleation of Emulsion XIII-b, the amounts ofsilver nitrate, potassium bromide and oxidation-treated low molecularweight gelatin were changed to 0.089 g, 0.207 g and 0.016 g,respectively. At this time, the silver concentration before starting theripening step was 0.0012 mass %.

[0546] Data regarding the grain size of Emulsions XIII-a to XIII-h areshown in Table 18. In the table, the nonparallel twin ratio is a ratioof non-parallel twin grains to the number of all silver halide grainsand a value expressed by a percentage. TABLE 18 Silver AverageCoefficient of Concentration Equivalent- Variation in Coefficient Non-Before Starting Circle Equivalent- Average of Variation ParallelRipening Step Diameter Circle Thickness in Thickness Twin Ratio Emulsion(mass %) (μm) Diameter (%) (μM) (%) (%) XIII-a 0.025 5.3 32 0.093 29 25Comparison XIII-b 0.025 5.4 31 0.082 26 23 ″ XIII-c 0.012 5.5 28 0.04822 19 Invention XIII-d 0.012 5.4 28 0.048 21 18 ″ XIII-e 0.0062 5.8 290.048 23 18 ″ XIII-f 0.0062 5.7 29 0.047 21 19 ″ XIII-g 0.0012 6.4 380.088 29 24 Comparison XIII-h 0.0012 6.7 36 0.078 28 23 ″

[0547] As apparent from the results in Table 18, when the silverconcentration before starting the ripening step is within the range ofthe present invention, a tabular grain emulsion having a small grainthickness, being monodisperse and reduced in non-parallel twin grainscan be prepared.

[0548] In Emulsions XIII-a to XIII-h, 90% or more of the entireprojected area was occupied by hexagonal tabular grains where the ratioof the length of a side having a maximum length to the length of a sidehaving a minimum length was 1.5 or less and an epitaxial junction waspresent at all of six apex parts. The emulsions were observed by atransmission electron microscope at a low temperature, as a result, 90%or more of the entire projected area was occupied by grains having nodislocation line in the main plane part except for the epitaxial partand having network dislocation lines in the epitaxial part. In thisgrain, the outermost layer having a silver iodide content of 12%occupied 12% in terms of silver. The epitaxial part occupied 4.5% interms of silver and had a composition of AgBr(52)Cl(40)I(8).Furthermore, 90% or more of the entire projected area was within 30% ofthe average silver chloride content and 30% of the average silver iodidecontent.

[0549] On a cellulose triacetate film support having provided thereon asubbing layer, chemically sensitized emulsions prepared above each wascoated under the coating conditions shown in Table 2 and a protectivelayer was provided, thereby obtaining Samples XIII-801 and XIII-808.

[0550] These samples each was left standing under the conditions of 40°C. and a relative humidity of 70% for 14 hours, then exposed for{fraction (1/100)} second through Gelatin Filter SC-50 produced by FujiPhoto Film Co., Ltd. and a continuous wedge and processed in the samemanner as in Example II.

[0551] The processed samples were measured on the density by a greenfilter. Also, samples stored under the conditions of 50° C. and arelative humidity of 60% for 14 days before the exposure were measuredin the same manner and evaluated on the storability.

[0552] The sensitivity value at a density of fog+0.2 and the fog valueobtained are shown in Table 19. TABLE 19 Sample No. Emulsion FogSensitivity XIII-801 XIII-a 0.28 100 Comparison XIII-802 XIII-b 0.27 105″ XIII-803 XIII-c 0.15 180 Invention XIII-804 XIII-d 0.14 193 ″ XIII-805XIII-e 0.16 182 ″ XIII-806 XIII-f 0.14 190 ″ XIII-807 XIII-g 0.25 110Comparison XIII-808 XIII-h 0.26 102 ″

[0553] As apparent from the results in Table 19, the silver halideemulsion produced by the production process of the present invention haslow fog and high sensitivity.

Example XIV

[0554] This Examples is performed to verify the effect of the emulsionproduced by the production process of the present invention in amultilayer color photographic lightsensitive material.

[0555] Samples XIV-901 to XIV-908 were prepared in the same manner as inExample VI except that Emulsion V-a of the sixth layer was changed toEm-J and Emulsion Em-K of the fourth layer was changed to EmulsionsVIII-a to VIII-h, respectively.

[0556] These samples were subjected to a hardening treatment under theconditions of 40° C. and a relative humidity of 70% for 14 hours, andthen exposed and processed in the same manner as in Example VI.

[0557] The results are shown in Table 20. TABLE 20 Sample No. EmulsionFog Sensitivity XIV-901 XIV-a 0.28 100 XIV-902 XIV-b 0.27 105 XIV-903XIV-c 0.15 180 XIV-904 XIV-d 0.14 193 XIV-905 XIV-e 0.16 182 XIV-906XIV-f 0.14 190 XIV-907 XIV-g 0.25 110 XIV-908 XIV-h 0.26 102

[0558] As apparent from Table 15, a light-sensitive material having lowfog and high sensitivity can be obtained by using the emulsion producedaccording to the process of the present invention.

Example XV

[0559] (Preparation of Emulsion XV-a)

[0560] Emulsion XV-a was prepared in the same manner as Emulsion XIII-aof Example XIII except that the nucleation temperature was changed to35° C. and the amounts of silver nitrate, potassium bromide andoxidation-treated low molecular weight gelatin at the nucleation werechanged to 0.089 g, 0.207 g and 0.034 g, respectively.

[0561] (Preparation of Emulsion XV-b)

[0562] Emulsion XV-b was prepared in the same manner as Emulsion XIII-bof Example XIII except that the nucleation temperature was changed to35° C. and the amounts of silver nitrate, potassium bromide andoxidation-treated low molecular weight gelatin at the nucleation werechanged to 0.178 g, 0.414 g and 0.068 g, respectively.

[0563] (Preparation of Emulsions XV-c to XV-l)

[0564] Emulsions XV-c to XV-l were prepared in the same manner asEmulsions XV-a and XV-b by changing the nucleation temperature and theamount of silver nitrate, potassium bromide and oxidation-treated lowmolecular. weight gelatin at the nucleation to give the conditions shownin Table 21 below.

[0565] The shapes of grains are shown together in Table 21. TABLE 21Coefficient of Average Average Variation in Silver Tabular GrainEquivalent- Equivalent- Nucleation Concentration Thickness Circle CircleDiameter Temperature at Nucleation Emulsion (μm) Diameter (μm) (%) (°C.) Step (mass %) Ultrafiltration XV-a 0.057 4.9 36 35 0.0062 none XV-b0.055 4.9 34 35 0.0062 done XV-c 0.115 4.4 35 35 0.062 none XV-d 0.1134.3 34 35 0.062 done XV-e 0.050 5.5 33 10 0.0062 none XV-f 0.049 5.6 3210 0.0062 done XV-g 0.109 4.8 34 10 0.062 none XV-h 0.107 4.7 33 100.062 done XV-I 0.048 5.8 29  5 0.0062 none XV-j 0.047 5.7 29  5 0.0062done XV-k 0.094 5.2 32  5 0.062 none XV-l 0.086 5.3 31  5 0.062 done

[0566] As apparent from the results in Table 21, when the nucleationtemperature is lowered, the average tabular grain thickness decreasesand at the same time, the coefficient of variation in theequivalent-circle diameter decreases. Furthermore, when the silverhalide concentration in the nucleation and ripening steps, silver halidegrains reduced not only in the average tabular grain thickness but alsoin the coefficient of variation in the equivalent-circle diameter areobtained.

[0567] In Emulsions XV-a to XV-l, 90% or more of the entire projectedarea was occupied by hexagonal tabular grains where the ratio of thelength of a side having a maximum length to the length of a side havinga minimum length was 1.5 or less and an epitaxial junction was presentat all of six apex parts. The emulsions were observed by a transmissionelectron microscope at a low temperature, as a result, 90% or more ofthe entire projected area was occupied by grains having no dislocationline in the main plane part except for the epitaxial part and havingnetwork dislocation lines in the epitaxial part. In the grains, theoutermost layer having a silver iodide content of 12% occupied 12% interms of silver. The epitaxial part occupied 4.5% in terms of silver andhad a composition of AgBr(52)Cl(40)I(8). Furthermore, 90% or more of theentire projected area was within 30% of the average silver chloridecontent and 30% of the average silver iodide content.

[0568] On a cellulose triacetate film support having provided thereon asubbing layer, these emulsions which were subjected to chemicalsensitization in the same manner as in Example XIII each was coated anda protective layer was provided, thereby obtaining Samples XV-801 toXV-812 (see, Table 22 below).

[0569] Each processed sample was measured on the density by a greenfilter. TABLE 22 Sample No. Emulsion Fog Sensitivity XV-801 XV-a 0.23100 XV-802 XV-b 0.24 105 XV-803 XV-c 0.25 84 XV-804 XV-d 0.25 88 XV-805XV-e 0.24 115 XV-806 XV-f 0.23 118 XV-807 XV-g 0.23 94 XV-808 XV-h 0.2496 XV-809 XV-i 0.18 132 XV-810 XV-j 0.17 137 XV-811 XV-k 0.22 102 XV-812XV-l 0.22 105

[0570] The sensitivity is the sensitivity at a density of fog+0.2 andshown as a relative value to Sample XV-801 of which sensitivity is takenas 100.

[0571] As apparent from the results in Table 22, when the nucleationtemperature is lowered, the sensitivity/fog ratio is improved.Furthermore, by reducing the silver halide concentration in thenucleation and ripening steps, higher effects are obtained.

Example XVI

[0572] This Examples is performed to verify the effect of the emulsionproduced by the production process of the present invention in amultilayer color photographic lightsensitive material.

[0573] Samples XVI-901 to XVI-912 were prepared in the same manner as inExample VI except that Emulsion V-a prepared in Example V of the sixthlayer was changed to Emulsion Em-J and Emulsion Em-K of the fourth layerwas changed to Emulsions XV-a to XV-l, respectively. TABLE 23 Sample No.Emulsion Fog Sensitivity XV-901 XV-a 0.25 100 XV-902 XV-b 0.24 103XV-903 XV-c 0.27 91 XV-904 XV-d 0.26 92 XV-905 XV-e 0.23 111 XV-906 XV-f0.25 108 XV-907 XV-g 0.24 92 XV-908 XV-h 0.25 94 XV-909 XV-i 0.19 123XV-910 XV-j 0.18 125 XV-911 XV-k 0.23 98 XV-912 XV-l 0.24 100

[0574] As apparent from the results in Table 23, a lightsensitivematerial having low fog and high sensitivity can be obtained by usingthe silver halide emulsion produced according to the production processof the present invention.

[0575] While the invention has been described in detail and withreference to specific embodiments thereof, it will be apparent to oneskilled in the art that various changes and modifications can be madetherein without departing from the spirit and scope thereof.

What is claimed is:
 1. A process for producing a photosensitive silverhalide emulsion comprising silver halide grains and a dispersion medium,said process comprising steps of adding a water-soluble silver solution,an aqueous alkali halide solution and an aqueous solution of gelatinhaving a molecular weight of 5,000 to 30,000 or less to a mixing vesseldifferent from a reactor for the production of emulsion to preparesilver halide fine grains, adding the silver halide fine grains to thereactor for the production of emulsion to grow silver halide grains, andultrafiltering the silver halide grains during the addition of silverhalide fine grains, wherein 50% or more of the entire projected area ofsaid emulsion grains is occupied by silver halide tabular grains havingan aspect ratio of 10 or more and a thickness of 0.15 μm or less.
 2. Theprocess for producing a silver halide emulsion as claimed in claim 1,wherein the silver halide grains present in the reactor for theproduction of emulsion are ultrafiltered under variable temperatureconditions before the addition of said silver halide fine grains.
 3. Theprocess for producing a silver halide emulsion as claimed in claim 1,wherein the residence time of said water-soluble silver salt, aqueousalkali halide solution and aqueous gelatin solution in a mixing space ofsaid mixing vessel is from 0.001 to 10 seconds.
 4. The process forproducing a silver halide emulsion as claimed in claim 1, wherein saidmixing vessel comprises a stirring tank and at least two stirring bladesin the stirring tank, an aqueous solution of water-soluble silver saltand an aqueous solution of water-soluble halide are supplied throughsupply ports provided in the stirring tank of the mixing vessel, thestirring state in mixing the aqueous solutions supplied is controlled bythe stirring blades having no rotary shaft protruding through a wall ofthe stirring tank and disposed to space at the positions facing eachother in the stirring tank, and the silver halide fine grains producedafter the completion of stirring treatment are discharged from thedischarge port provided in the stirring tank.
 5. The process forproducing a silver halide emulsion as claimed in claim 1, wherein theaverage equivalent-circle diameter of said silver halide fine grains is40% or more of the number average thickness of said silver halidetabular grains under growing.
 6. The process for producing a silverhalide emulsion as claimed in claim 1, wherein the coefficient ofvariation in the equivalent-circle diameter of said silver halide finegrains is 30% or less.
 7. The process for producing a silver halideemulsion as claimed in claim 1, wherein 50% or more of the entireprojected area is occupied by grains having an equivalent-circlediameter of 3.0 μm or more.
 8. The process for producing a silver halideemulsion as claimed in claim 1, wherein 70% or more of the entireprojected area is occupied by hexagonal tabular grains having anepitaxial projection part at least at one apex.
 9. The process forproducing a silver halide emulsion as claimed in claim 1, wherein saidemulsion is produced through nucleation, ripening and growth steps andthe total silver concentration in the silver halide emulsion at thestart of ripening step is from 0.0015 to 0.15 mass %.
 10. The processfor producing a silver halide emulsion as claimed in claim 1, whereinthe reactor temperature in the nucleation step of adding an aqueoussilver solution and an aqueous halide solution is 5° C. or less.
 11. Aprocess for producing a silver halide emulsion through nucleation,ripening and growth steps, said silver halide emulsion being aphotosensitive silver halide emulsion comprising silver halide grainsand a dispersion medium, wherein 50% or more of the entire projectedarea of grains is occupied by silver halide tabular grains having anaspect retio of 10 or more, the total silver concentration in the silverhalide emulsion at the start of ripening step is from 0.0015 to 0.15mass %, and ultrafiltration is used in a part of the emulsionpreparation steps.
 12. The process for producing a silver halideemulsion through nucleation, ripening and growth steps as claimed inclaim 11, wherein the reactor temperature in the nucleation step ofadding an aqueous silver solution and an aqueous halide solution is from0 to 5° C.
 13. The process for producing a silver halide emulsionthrough nucleation, ripening and growth steps as claimed in claim 11,wherein the silver halide tabular grains have an equivalent-circlediameter of 3.0 μm or more and a thickness of 0.15 μm or less.